A photo of [nanofix]'s bench including his FNIRSI soldering station.

Investigating Soldering Iron Phantom Voltage

Just because you are paranoid doesn’t mean people aren’t out to get you. Do you think your soldering iron is after you? Well, [nanofix] asks (and answers): Is My Soldering Iron Dangerous?

He has a look at his cheap FNIRSI soldering station and measures a “phantom voltage” of nearly 50 volts AC across the tip of his iron and earth ground. He explains that this phantom voltage is a very weak power source able to provide only negligible measures of current; indeed, he measures the short circuit current as 0.041 milliamps, or 41 microamps, which is negligible and certainly not damaging to people or components.

He pops open his soldering iron power supply (being careful to discharge the high voltage capacitor) and has a look at the switched mode power supply, with a close look at the optocoupler and Y-class capacitor, which bridge the high voltage and low voltage sides of the circuit board. The Y-class capacitor is a special type of safety capacitor designed to fail open rather than fail short. The Y-class capacitor is there to remove high-frequency noise. Indeed, it is this capacitor that is the cause of the phantom voltage on the iron tip.

Continue reading “Investigating Soldering Iron Phantom Voltage”

A man's hands are shown holding a microphone capsule with a 3D-printed part on top of it, with a flared metal tube protruding from the plastic.

2025 Component Abuse Challenge: Playing Audio On A Microphone

Using a speaker as a microphone is a trick old enough to have become common knowledge, but how often do you see the hack reversed? As part of a larger project to measure the acoustic power of a subwoofer, [DeepSOIC] needed to characterize the phase shift of a microphone, and to do that, he needed a test speaker. A normal speaker’s resonance was throwing off measurements, but an electret microphone worked perfectly.

For a test apparatus, [DeepSOIC] had sealed the face of the microphone under test against the membrane of a speaker, and then measured the microphone’s phase shift as the speaker played a range of frequencies. The speaker membrane he started with had several resonance spikes at higher frequencies, however, which made it impossible to take accurate measurements. To shift the resonance to higher frequencies beyond the test range, the membrane needed to be more rigid, and the driver needed to apply force evenly across the membrane, not just in the center. [DeepSOIC] realized that an electret microphone does basically this, but in reverse: it has a thin membrane which can be uniformly attracted and repelled from the electret. After taking a large capsule electret microphone, adding more vent holes behind the diaphragm, and removing the metal mesh from the front, it could play recognizable music.

Replacing the speaker with another microphone gave good test results, with much better frequency stability than the electromagnetic speaker could provide, and let the final project work out (the video below goes over the full project with English subtitles, and the calibration is from minutes 17 to 34). The smooth frequency response of electret microphones also makes them good for high-quality recording, and at least once, we’ve seen someone build his own electrets. Continue reading “2025 Component Abuse Challenge: Playing Audio On A Microphone”

The two types of LED candle, side by side.

2025 Component Abuse Challenge: Heat Activated LED Candles

[Miroslav Hancar] wasn’t satisfied with abusing just a single component for our Component Abuse Challenge. He decided to abuse a whole assembly, in particular, some LED candles.

In this project, LEDs are abused as temperature sensors. When the temperature gets hot enough for long enough, the microcontroller will turn on its LEDs. How? A diode’s forward voltage is temperature-related. By monitoring the forward voltage, the microcontroller can infer the temperature and respond appropriately.

This particular project is really two projects in one, centered around a common theme, heat activation. The first version has four LEDs and, in response to heat, four LEDs flicker to simulate a real candle. The second version is also heat-activated, but it has only one LED. You can snuff out this LED by pinching the top of it with your fingers. You can see a demo of each version in the videos below.

Continue reading “2025 Component Abuse Challenge: Heat Activated LED Candles”

A photo of the transmitter and receiver.

Teardown Of HP Optical Link And Signal Investigations Using Siglent Technology

Anything with a laser has undeniable hacker appeal, even if the laser’s task is as pedestrian as sending data over a fiber optic cable. [Shahriar] from [The Signal Path] must agree, and you can watch as he tears down and investigates a fiber optic link made from old HP equipment in the video below.

He starts with an investigation of the block diagram of the transmitter. In the transmitter, the indium gallium arsenide phosphide laser diode emits light with a 1310-nanometer wavelength. Thermal characteristics in the transmitter are important, so there is thermal control circuitry. He notes that this system only works using amplitude modulation; phase modulation would require more expensive parts. Then it’s time to look at the receiver’s block diagram. Some optics direct the light signal to a PIN diode, which receives the signal and interfaces with biasing and amplifying circuitry.

Continue reading “Teardown Of HP Optical Link And Signal Investigations Using Siglent Technology”

CardFlix: NFC Cards For Kid-Friendly Streaming Magic

For most of us, the days of having to insert a disc to play our media are increasingly behind us. But if you’d like to provide your kids with the experience, you could use CardFlix.

For the electronics, [Udi] used the readily available ESP8266 D1 Mini module connected via I2C to a PN532 NFC reader. To trigger the different movies, there are over 50 cards, each with not only its unique NFC tag but also small posters that [Udi] printed showing the show and then laminated, ensuring they will survive plenty of use. The D1 Mini and NFC reader are housed in a 3D printed case, which ends up being almost smaller than the 5V DC adapter powering it, allowing it to be mounted above an outlet out of the way. The deck of movie cards is also housed in a pair of printed boxes: the larger one for the whole collection and a small one for the most often used shows. Should you want to print your own, all the design files are provided in the write-up.

The D1 Mini was programmed using ESPHome. This firmware allows it to easily connect back to Home Assistant, which does most of the heavy lifting for this project. When a card is scanned, Home Assistant can tell which TV the scanner was near, allowing this system to be used in more than one location. It also knows which card was scanned so it can play the right movie. Home Assistant also handles ensuring the TV in question is powered on, as well as figuring out what service should be called for that particular movie to be shown.

Be sure to check out some of the other projects we’ve featured that use ESPHome to automate tasks.

Continue reading “CardFlix: NFC Cards For Kid-Friendly Streaming Magic”

Making Audible Sense Of A Radiation Hunt

The clicking of a Geiger counter is well enough known as a signifier of radioactive materials, due to it providing the menacing sound effect any time a film or TV show deals with radiation. What we’re hearing is the electronic detection of an ionization event in a Geiger-Muller tube due to alpha or beta radiation, which is great, but we’re not detecting gamma radiation.

For that a scintillation detector is required, but these are so sensitive to background radiation as to make the clicking effect relatively useless as an indicator to human ears. Could a microcontroller analyse the click rate and produce an audible indication? This is the basis of [maurycyz]’s project, adding a small processor board to a Ludlum radiation meter.

When everything sounds like a lot of clicks, an easy fix might be to use a divider to halve the number and make concentrations of clicks sound more obvious. It’s a strategy with merit, but one that results in weaker finds being subsumed. Instead the approach here is to take a long-term background reading, and compare the instantaneous time between clicks with it. Ths any immediate click densities can be highlighted, and those which match the background can be ignored. SO in goes an AVR128 for which the code can be found at the above link.

The result is intended for rock prospecting, a situation where it’s much more desirable to listen to the clicks than look at the meter as you scan the lumps of dirt. It’s not the first project in this line we’ve brought you, another one looked at the scintillation probe itself.

Schematic diagram of part of RAM

Making RAM For A TMS9900 Homebrew Computer

Over on YouTube [Usagi Electric] shows us how to make RAM for the TMS9900.

He starts by remarking that the TI-99/4A computer is an excellent place to start if you’re interested in getting into retro-computing. Particularly there are a lot of great resources online, including arcadeshopper.com and the AtariAge forums.

The CPU in the TI-99 is the TMS9900. As [Usagi Electric] explains in the video this CPU only has a few registers and most actual “registers” are actually locations in RAM. Because of this you can’t do much with a TMS9900 without RAM attached. So he sets about making some RAM for his homebrew TMS9900 board. He uses Mitsubishi M58725P 16 kilobit (2 kilobyte) static RAM integrated circuits; each has 11 address lines and 8 data lines, so by putting two side-by-side we get support for 16-bit words. Using six M58725Ps, in three pairs, we get 6 kilowords (12 kilobytes).

Continue reading “Making RAM For A TMS9900 Homebrew Computer”