Reverse Engineering Silicon From The First Pocket Calculator

December 29, 2020 by Jenny List 4 Comments

We’ve seen so many explorations of older semiconductors at the hands of [Ken Shirriff], that we know enough to expect a good read when he releases a new one. His latest doesn’t disappoint, as he delves into the workings of one of the first hand-held electronic calculators. The Sharp EL-8 from 1969 had five MOS ICs at its heart, and among them the NRD2256 keyboard/display chip is getting the [Shirriff] treatment with a decapping and thorough reverse engineering.

The basic functions of the chip are explained more easily than might be expected since this is a relatively simple device by later standards. The fascinating part of the dissection comes in the explanation of the technology, first in introducing the reader to PMOS FETs which required a relatively high negative voltage to operate, and then in explaining its use of four-phase logic. We’re used to static logic that holds a state depending upon its inputs, but the technologies of the day all called for an output transistor that would pull unacceptable current for a calculator. Four phase logic solved this by creating dynamic gates using a four-phase clock signal, relying on the an output capacitor in the gate to hold the value. It’s a technology that lose out in the 1970s as later TTL and CMOS variants arrived that did not have the output current drain. Fascinating stuff!

[Ken] gave a talk at the Hackaday Superconference a couple of years ago, if you’ve not seen it then it’s worth a watch.

The Black Magic Of A Disappearing Linear Actuator

December 29, 2020 by Ben James 29 Comments

Many of the projects we serve up on Hackaday are freshly minted, hot off the press endeavors. But sometimes, just sometimes, we stumble across ideas from the past that are simply too neat to be passed over. This is one of those times — and the contraption in question is the “Kataka”, invented by [Jens Sorensen] and publicised on the cover of the Eureka magazine around 2003.

The device, trademarked as the Kataka but generically referred to as a Segmented Spindle, is a compact form of linear actuator that uses a novel belt arrangement to create a device that can reduce to a very small thickness, while crowing to seemingly impossible dimensions when fully extended. This is the key advantage over conventional actuators, which usually retract into a housing of at least the length of the piston.

It’s somewhat magical to watch the device in action, seeing the piston appear “out of nowhere”. Kataka’s youtube channel is now sadly inactive, but contains many videos of the device used in various scenarios, such as lifting chairs and cupboards. We’re impressed with the amount of load the device can support. When used in scissor lifts, it also offers the unique advantage of a flat force/torque curve.

Most records of the device online are roughly a decade old. Though numerous prototypes were made, and a patent was issued, it seems the mechanism never took off or saw mainstream use. We wonder if, with more recognition and the advent of 3D printing, we might see the design crop up in the odd maker project.

That’s right, 3D printed linear actuators aren’t as bad as you might imagine. They’re easy to make, with numerous designs available, and can carry more load than you might think. That said, if you’re building, say, your own flight simulator, you might have to cook up something more hefty.

Many thanks to [Keith] for the tip, we loved reading about this one!

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Modified Yost Tames Pinout Plethora

December 25, 2020 by Chris Lott 27 Comments

Every hacker has an assortment of USB to TTL-serial adapters kicking around in their lab, and we have all been annoyed that each one has a different pinout. You layout a PCB or breadboard for the Sparkfun flavor (GND, CTS, VCC, TXD, RXD, DTR), but when you begin troubleshooting all you can find is a CH340 board (GND, +5V, TXD, RXD, DTR, +3.3V). You have to jumper everything, and it becomes a mess. It wasn’t much better back in the days of RS-232 level signaling, either. While the pinouts were consistent, there were other headaches. Did the connection need a NULL modem adaptor? And if you were unlucky, you might need a DB-25 to DE-9 adaptor, and the really unlucky might need one or more gender changers. Surely there’s a better way.

It turns out there was a better way, although it didn’t seem to have become as popular as one might expect. Back in 1987 [Dave Yost] formalized an interconnection scheme using RJ45 plugs and jacks while at Berkeley. The signals were arranged in a mirrored fashion so that each cable is always a crossover — just plug two cables back-to-back if you really need a straight thru connection.

Even though he was dealing with RS-232 serial, nothing prevents us from using this scheme for logic level signaling. For example, consider the following 1×10 header pinout, where the original 8-pins are expanded to 10 to allow for power:

This is an extreme example, and can obviously be shrunk depending on how much handshaking, if any, or power is desired. Such a pinout lets you switch between DCE and DTE by simply flipping the connector around. And if a Dupont-style header slips off too easily in your applications, you could always use an RJ connector. This still doesn’t solve the Tower of Babel pinout problem with the USB-TTL adaptors. But standardizing on a serial pinout such as this for your projects and making cables or kludging your TTL adaptors will make serial debugging less painful.

Back when he released this scheme in 1987, [Dave] pontificated:

“Maybe one day before the year 2,000, the world will have a new, simple, high-speed, flow-controlled, standard type of connection for point-to-point applications currently using RS-232, with an adaptor available to talk to old, RS-232 equipment.”

Let us know your thoughts in the comments below.

New Part Day: Hackboard 2, An X86 Single-Board Computer

December 22, 2020 by Tom Nardi 121 Comments

From the old Gumstix boards to everyone’s favorite Raspberry Pi, common single-board computers (SBCs) have traditionally had at least one thing in common: an ARM processor. But that’s not to say hackers and makers haven’t been interested in an SBC with a proper x86 processor. Which is why the $99 Hackboard 2 is so exciting. With a modern x86 chip at the core it’s akin to a small footprint desktop motherboard, but with all the extra features that we’ve come to expect in a hacker-friendly SBC.

So what’s the big deal? In a word, compatibility. The fact that these diminutive computing devices shied away from the x86 architecture that most of us have been using on our desktops and laptops since the 1980s originally introduced software compatibility issues, but this was largely outweighed by the advantages of ARM. The latest NVIDIA Jetson is running on an ARM chip for the same reason the smartphone in your pocket is: they’re smaller, cheaper, and more energy efficient than x86.

However they’re rarely more powerful. Even the latest and greatest Raspberry Pi 4, often touted as a viable desktop replacement thanks to its quad core Cortex-A72, will get absolutely trounced by the pokiest of Intel’s Celeron CPUs. The performance gap is just too great. While the Pi can admirably handle most of the tasks the hacker community asks of it, there will always be a call for a board that puts raw processing power before anything else.

Sucking down nearly 40 watts at full tilt, the Hackboard 2 isn’t the SBC you’d want to use for a solar powered weather station. But if you’re putting together a set top box to play back video and run the occasional emulator, its Celeron N4020 processor and Intel UHD 600 GPU represent the most powerful combination available for a device of this size.

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Basics Of Remote Cellular Access – Choosing A Modem

December 18, 2020 by Zoe Skyforest 19 Comments

These days, we’re blessed with cellular data networks that span great swathes of the Earth. By and large, they’re used to watch TV shows and argue with strangers online. However, they’re also a great tool to use to interact with hardware in remote locations, particularly mobile ones where a wired connection is impractical.

In this series, we’re taking a look at tips and tricks for doing remote cellular admin the right way. First things first, you’ll need a data connection – so let’s look at choosing a modem.

Options Abound

When shopping around for cellular data modems, it can be difficult to wade through the variety of options out there and find something fit for purpose. Modems in this space are often marketed for very specific use cases; at the consumer level, many are designed to be a no-fuss home broadband solution, while in the commercial space, they’re aimed primarily to provide free WiFi for restaurants and cafes. For use in remote admin, the presence of certain features can be critical, so it pays to do your research before spending your hard earned money. We’ve laid out some of the common options below.

Consumer Models

The Sierra Aircard 320U is ancient now, with limited frequency bands available. Its flimsy flexible connector is also a drawback. However, its ease of configuration with Linux systems makes it a dream to use in remote access situations. Unlike many others, it acts as a Direct IP connection, not appearing as a separate router.

Many telecommunications providers around the world sell cheap USB dongles for connecting to the Internet, with these first becoming popular with the rise of 3G. They’re somewhat less common now in the 5G era, with the market shifting more towards WiFi-enabled devices that share internet among several users. These devices can often be had for under $50, and used on prepaid and contract data plans.

These devices are often the first stop for the budding enthusiast building a project that needs remote admin over the cellular network. However, they come with certain caveats that can make them less attractive for this use. Aimed at home users, they are often heavily locked down with firmware that provides minimal configuration options. They’re generally unable to be set up for port forwarding, even if you can convince your telco to give you a real IP instead of carrier-grade NAT. Worse, many appear to the host computer as a router themselves, adding another layer of NAT that can further complicate things. Perhaps most frustratingly, with these telco-delivered modems, the model number printed on the box is often not a great guide as to what you’re getting.

A perfect example is the Huawei E8327. This comes in a huge number of sub-models, with various versions of the modem operating in different routing modes, on different bands, and some even omitting major features like external antenna connectors. Often, it’s impossible to know exactly what features the device has until you open the box and strip the cover off, at which point you’re unable to return the device for your money back.

All is not lost, however. The use of VPNs can help get around NAT issues, and for the more adventurous, some models even have custom firmware available on the deeper, darker forums on the web. For the truly cash strapped, they’re a viable option for those willing to deal with the inevitable headaches. There are generally some modems that stand out over others in this space for configurability and ease of use. This writer has had great success with a now-aging Sierra Aircard 320U, while others have found luck with the Huawei E3372-607. As per earlier warnings though, you don’t want to accidentally end up with an E3372-608 – thar be dragons.

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15 Volts To 110,000 Volts

December 14, 2020 by Al Williams 25 Comments

There’s something satisfying about creating high voltages. Sure, there are practical uses like neon signs or doing certain experiments, but be honest — you really just want to see some giant arcs lighting up your dark mad scientist lair. [Mircemk] has just the prescription for what ails you. Using a two-stage approach, he shows a simple setup that generates about 110KV from a pretty tame 15V supply.

From the 15V, there is a stage that uses a flyback transformer and a switch to generate a reasonably high voltage. The final stage is a Cockroft-Walton voltage multiplier that can produce quite a bit of voltage. You can see the impressive arcs in the video below.

The multiplier circuit found fame with experiments by Cockroft and Walton, obviously, but was actually originated in the early 1900s with a physicist named Greinacher. The circuit uses diodes as switches and charges a bank of capacitors in parallel. The discharge, however, puts the capacitors in series. Neglecting losses and loads, the output voltage is equal to the peak-to-peak input voltage times the number of stages present. Real-world considerations mean you won’t quite get that voltage out of it, but it can still provide a potent punch. Click through the break for a video of the circuit in action!

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DIY Automated Roller Blinds

December 5, 2020 by Rich Hawkes 11 Comments

Controlling blinds using off the shelf solutions can be expensive – more so if you have multiple blinds you want to control. [HumanSkunk87] felt the cost was too high, so they designed a controller to automatically open and close the blinds.

The main part of this build is a motor and a ball chain gear – a wheel that captures the balls of a ball chain so that the chain can be pulled. The wheel was designed using Fusion3D and then printed out. The motor requires enough power to pull the chain — [HumanSkunk87] figures it needs to be able to pull about 2.5kg in order to raise the blind. After giving up on stepper motors, a DC motor with a worm gear was found to have enough torque to work. A WEMOS D1 Mini controls the motor controller that drives the ball chain wheel. Two micro switches tell the WEMOS when to stop at the bottom and top of the window.

The WEMOS is programmed using ESPHome and it connects to [HumanSkunk87]’s HomeAssistant to complete the automation. Check out the descriptions in the link for the parts and the code used to run everything. There are many other creative ways to open your blinds, It’s even possible to automate curtains instead of blinds.

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