BenchVolt PD

BenchVolt PD: USB PD Meets Benchtop Precision

USB power has become ubiquitous — everything from phones to laptops all use it  — so why not your lab bench? This is what [EEEngineer4Ever] set out to do with the BenchVolt PD USB adjustable bench power supply. This is more than just a simple breakout for standard USB PD voltages, mind you; with adjustable voltages, SCPI support, and much more.

The case is made of laser-cut acrylic, mounted to an aluminum base, not only providing a weighted base but also helping with dissipating heat when pulling the 100 W this is capable of supplying. Inside the clear exterior, not only do you get to peek at all the circuitry but there is also a bright 1.9-inch TFT screen showing the voltage, current, and wattage of the various outputs. There is a knob that can adjust the variable voltage output and navigate through the menu. Control isn’t limited to the knob, mind you; there also is a Python desktop application to make it easy changing the settings and to open up the possibility to integrate its control alongside other automated test equipment.

There are five voltage outputs in this supply: three fixed ones—1.8 V, 2.5 V, and 3.3 V—and two adjustable ones: 0.5-5 V and 2.5-32 V. All five of these outputs are capable of up to 3 A. There are also a variety of waveforms that can be output, blurring the lines between power supply and function generator. While the BenchVolt PD will be open-sourced, [EEEngineer4Ever] will soon be releasing it over on CrowdSupply for those interested in one without building one themselves. We are big fans of USB PD gear, so be sure to check out some other USB PD projects we’ve featured.

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Piers holding a USB One ROM.

One ROM Gets A USB Stack

Our hacker [Piers Finlayson] is at it again, and this time he has added USB support to One ROM.

With this new connectivity you can attach your One ROM to your computer with a USB cable and then in a matter of seconds upload new firmware from your Chrome (or Chromium) web browser. This new connectivity will supplement but not replace the existing serial wire connectivity because the serial wire connectivity enables certain advanced use cases not supported by the USB stack, such as reprogramming a ROM in-place as it’s being served. The new USB interface will probably suit most users who just want to use One ROM to manage the ROMs for their old kit and who don’t need the extra functionality.

Addressing the question as to why he didn’t have USB connectivity from the start [Piers] claimed it was because he didn’t like soldering the USB sockets! But given this is a service he can get from his board house that is no longer his problem! [Piers] said he picked Micro USB over USB-C because the former demands less circuit board real estate than the latter. Squeezing everything on to the board remains a challenge!

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ASIC physical layout

The Entire Process Of Building An Open Source Analog ASIC

Our hacker [Pat Deegan] of Psychogenic Technologies shows us the entire process of designing an analog ASIC. An ASIC is of course an Application-Specific Integrated Circuit, which is basically just custom hardware. That’s right, “just” custom hardware.

Services such as those from Tiny Tapeout make it possible to get your hardware designs built. And tools such as those found in Tiny Tapeout Analog Design VM with Skywater 130 PDK make it possible to get your hardware designs… designed.

In the video [Pat] takes you through using xschem (for schematic capture) and magic (for physical layout) to design a custom ADC. We learn that when it comes to hardware you have the choice of many different types of FETs, and not much else. Capacitors are expensive and to be avoided. Inductors are verboten. Getting specific values for things (such as resistors) is pretty much impossible so you generally just have to hope that things come out in relative proportions.

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splashflag iot swimming notification

Splashflag: Raising The Flag On A Pool Party

Some things are more fun when there are more folks involved, and enjoying time in the pool is one of those activities. Knowing this, [Bert Wagner] started thinking of ways to best coordinate pool activities with his kids and their neighborhood friends. Out of this came the Splashflag, an IoT device built from the ground up that provides fun pool parties and a great learning experience along the way.

The USB-powered Splashflag is housed in a 3D-printed case, with a simple 2×16 LCD mounted on the front to display the notification. There’s also a small servo mounted to the rear that raises a 3D-printed flag when the notification comes in—drawing your attention to it a bit more than just text alone would. Hidden on the back is also a reset button: a long press factory-resets the device to connect to a different Wi-Fi network, and a quick press clears the notification to return the device to its resting state.

Inside is an ESP32-S3 that drives the servo and display and connects to the Wi-Fi. The ESP32 is set up with a captive portal, easing the device’s connection to a wireless network. The ESP32, once connected, joins an MQTT broker hosted by [Bert Wagner], allowing easy sending of notifications via the web app he made to quickly and easily send out invitations.

Thanks, [Bert Wagner], for sharing the process of building this fun, unique IoT device—be sure to read all the details on his website or check out the code and design files available over on his GitHub. Check out some of our other IoT projects if this project has you interested in making your own.

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DIY astrophotography camera

Cold Sensor, Hot Results: Upgrading A DSLR For Astrophotography

When taking pictures of the night sky, any noise picked up by the sensor can obscure the desired result. One major cause of noise in CMOS sensors is heat—even small amounts can degrade the final image. To combat this, [Francisco C] of Deep SkyLab retrofitted an old Canon T1i DSLR with an external cooler to reduce thermal noise, which introduces random pixel variations that can hide faint stars.

While dedicated astrophotography cameras exist—and [Francisco C] even owns one—he wanted to see if he could improve an old DSLR by actively cooling its image sensor. He began with minor surgery, removing the rear panel and screen to expose the back of the sensor. Using a sub-$20 Peltier cooler (also called a TEC, or Thermoelectric Cooler), he placed its cold side against the sensor, creating a path to draw heat away.

Reassembling the camera required some compromises, such as leaving off the LCD screen due to space constraints. To prevent light leaks, [Francisco C] covered the exposed PCBs and viewfinder with tape. He then tested the setup, taking photos with the TEC disabled and enabled. Without cooling, the sensor started at 67°F but quickly rose to 88°F in sequential shots. With the TEC enabled, the sensor remained steady at 67°F across all shots, yielding a 2.8x improvement in the signal-to-noise ratio. Thanks to [Francisco C] for sharing this project! Check out his project page for more details, and explore our other astrophotography hacks for inspiration.

 

 

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A photo of the front-panel with a bunch of lamps and knobs.

The Making Of A Minimalist Analog Drum Machine

Our hacker [Moritz Klein] shows us how to make a minimalist analog drum machine. If you want the gory details check out the video embedded below and there is a first class write-up available as a 78 page PDF manual too. Indeed it has been a while since we have seen a project which was this well documented.

A typical drum machine will have many buttons and LEDs and is usually implemented with a microcontroller. In this project [Moritz] eschews that complexity and comes up with an analog solution using a few integrated circuits, LEDs, and buttons.

The heart of the build are the integrated circuits which include two TL074 quad op amps, a TL072 dual op amp, a CD4520 binary counter, and eight CD4015 shift registers. Fifteen switches and buttons are used along with seven LEDs. And speaking of LEDs, our hacker [Moritz] seems to have an LED schematic symbol tattooed to his hand, and we don’t know about you, but this screams credibility to us! :)

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RTINGS 10-Year Equivalent TV Longevity Update With Many Casualties

For the past two-and-half years Canadian consumer testing outfit RTINGS has been running an accelerated aging experiment across a large number of TVs available to a North-American audience. In their most recent update, we not only  find out about the latest casualties, but also the impending end of the experiment after 18,000 hours — as the TVs are currently failing left and right as they accelerate up the ascending ramp of the bathtub curve.

Some of these LEDs are dead, others are just wired in series. (Credit: RTINGS.com)
Some of these LEDs are dead, others are just wired in series.

The dumbest failure type has to be the TVs (such as the Sony X90J) where the failure of a single dead backlight LED causes the whole TV to stop working along with series-wired LED backlights where one dead LED takes out a whole strip or zone. Other failures include degrading lightguides much as with our last update coverage last year, which was when edge-lit TVs were keeling over due to overheating issues.

Detailed updates can be found on the constantly updating log for the experiment, such as on the failed quantum dot diffusor plate in a TCL QLED TV, as the quantum dots have degraded to the point of green being completely missing. Although some OLEDs are still among the ‘living’, they’re showing severe degradation – as pictured above – after what would be the equivalent of ten years of typical usage.

Once the experiment wraps up it will be fascinating to see who the survivors are, and what the chances are of still using that shiny new TV ten years from now.

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