Laser Hacks

650 Articles

Shine On You Crazy Diamond Quantum Magnetic Sensor

April 15, 2025 by 21 Comments

We’re probably all familiar with the Hall Effect, at least to the extent that it can be used to make solid-state sensors for magnetic fields. It’s a cool bit of applied physics, but there are other ways to sense magnetic fields, including leveraging the weird world of quantum physics with this diamond, laser, and microwave open-source sensor.

Having never heard of quantum sensors before, we took the plunge and read up on the topic using some of the material provided by [Mark C] and his colleagues at Quantum Village. The gist of it seems to be that certain lab-grown diamonds can be manufactured with impurities such as nitrogen, which disrupt the normally very orderly lattice of carbon atoms and create a “nitrogen vacancy,” small pockets within the diamond with extra electrons. Shining a green laser on N-V diamonds can stimulate those electrons to jump up to higher energy states, releasing red light when they return to the ground state. Turning this into a sensor involves sweeping the N-V diamond with microwave energy in the presence of a magnetic field, which modifies which spin states of the electrons and hence how much red light is emitted.

Building a practical version of this quantum sensor isn’t as difficult as it sounds. The trickiest part seems to be building the diamond assembly, which has the N-V diamond — about the size of a grain of sand and actually not that expensive — potted in clear epoxy along with a loop of copper wire for the microwave antenna, a photodiode, and a small fleck of red filter material. The electronics primarily consist of an ADF4531 phase-locked loop RF signal generator and a 40-dB RF amplifier to generate the microwave signals, a green laser diode module, and an ESP32 dev board.

All the design files and firmware have been open-sourced, and everything about the build seems quite approachable. The write-up emphasizes Quantum Village’s desire to make this quantum technology’s “Apple II moment,” which we heartily endorse. We’ve seen N-V sensors detailed before, but this project might make it easier to play with quantum physics at home.

Biting Off More Than I Can Chew

April 12, 2025 by 36 Comments

Earlier this year, I bought one of those K40-style laser machines that was listed at a ridiculously low price, and it arrived broken. Well, let me qualify that: the laser tube and the power supply work perfectly, but that’s about the best you can say about it.

On first power-up, it made a horrible noise, the Y-axis was jammed, the X-axis was so off-square that it was visibly apparent, and it turned out that as I fixed one of these problems after the other, that it was just the tip of the iceberg. The Y-axis was jammed because the belts were so tight that they made the motor bind. Replacing them, because they were simply too short, got the stage moving, but it didn’t engage the endstops. Fixing those revealed that the motor was stepped wrong, and flipping the pins in the connector finally got it homing in the right direction. Full disassembly and reassembly steps required at each stage here.

The X-axis just needed adjustment, but the opto on its endstop had been completely crushed by a previous failed homing, and I had to desolder and resolder in a new one. (Keep your junkbox well stocked!) With the machine working, it became obvious that the driver board was barely usable. It accelerates horribly jerkily, which makes the motors skip and stall. It had to be run artificially slowly because it couldn’t make the corners. So I put in a new motor controller board that handles Gcode and does legitimate acceleration ramps.

Movement mostly fixed, it was time to align the laser. Of course, the optical path is all messed up, they forgot the o-ring that holds the focusing lens in place, and the thing keeps powering down randomly. This turns out to be because of the aiming red laser pointer, which has a positive case, which is shorting through the single wrap of electrical tape that “insulates” it from the machine’s frame. When this shorts, the motor driver board browns out. Lovely!

Once I was finally able to start aligning the beam, I discovered that the frame is warped out of plane. The simple solution is to take it all apart again and shim it until it’s flat, but I just haven’t had the time yet. I’m not beaten, but it’s been eating up hours after hours on the weekends, and that time is scarce.

I love DIY, and I love taking a machine apart in order to understand it. Once. But I’m now on my tenth or twelfth unmounting of the motion stage, and frankly, it’s no fun any more. It would have been quicker, if maybe not cheaper, to have built this machine entirely from scratch. At least for the moment, I’ve bitten off more than I have time to chew.

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Laser Harp Sets The Tone

March 20, 2025 by 16 Comments

In many ways, living here in the future is quite exiting. We have access to the world’s information instantaneously and can get plenty of exciting tools and hardware delivered to our homes in ways that people in the past with only a Sears catalog could only dream of. Lasers are of course among the exciting hardware available, which can be purchased with extremely high power levels. Provided the proper safety precautions are taken, that can lead to some interesting builds like this laser harp which uses a 3W laser for its strings.

[Cybercraftics]’ musical instrument is using a single laser to generate seven harp strings, using a fast stepper motor to rotate a mirror to precise locations, generating the effect via persistence of vision. Although he originally planned to use one Arduino for this project, the precise timing needed to keep the strings in the right place was getting corrupted by adding MIDI and the other musical parts to the project, so he split those out to a second Arduino.

Although his first prototype worked, he did have to experiment with the sensors used to detect his hand position on the instrument quite a bit before getting good results. This is where the higher power laser came into play, as the lower-powered ones weren’t quite bright enough. He also uses a pair of white gloves which help illuminate a blocked laser. With most of the issues ironed out, [Cybercraftics] notes that there’s room for improvement but still has a working instrument that seems like a blast to play. If you’re still stuck in the past without easy access to lasers, though, it’s worth noting that there are plenty of other ways to build futuristic instruments as well.

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DIY laser microphone on cutting mat

Spy Tech: Build Your Own Laser Eavesdropper

March 18, 2025 by 35 Comments

Laser microphones have been around since the Cold War. Back in those days, they were a favorite tool of the KGB – allowing spies to listen in on what was being said in a room from a safe distance. This project by [SomethingAbtScience] resurrects that concept with a DIY build that any hacker worth their soldering iron can whip up on a modest budget. And let’s face it, few things are cooler than turning a distant window into a microphone.

At its core this hack shines a laser on a window, detects the reflected light, and picks up subtle vibrations caused by conversations inside the room. [SomethingAbtScience] uses an ordinary red laser (visible, because YouTube rules) and repurposes an amplifier circuit ripped from an old mic, swapping the capsule for a photodiode. The build is elegant in its simplicity, but what really makes it shine is the attention to detail: adding a polarizing filter to cut ambient noise and 3D printing a stabilized sensor mount. The output is still a bit noisy, but with some fine tuning – and perhaps a second sensor for differential analysis – there’s potential for crystal-clear audio reconstruction. Just don’t expect it to pass MI6 quality control.

While you probably won’t be spying on diplomats anytime soon, this project is a fascinating glimpse into a bygone era of physical surveillance. It’s also a reminder of how much can be accomplished with a laser pointer, some ingenuity, and the curiosity to see how far a signal can travel.

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Got Junk? Then Build This Scrappy TEA Laser

March 13, 2025 by 24 Comments

A piece of glass, some bits of tinfoil, a sheet of plastic, a couple of razor blades, and a few assorted bits and bobs are all it takes to build this TEA nitrogen laser. Oh, and a 5,000-volt flyback supply with enough amperage to stop your heart. You’ll need that too.

Seriously, if you choose to follow [MultiverseCurator] ‘s example and build this laser, you’ll want to take the proper precautions. A transversely excited atmospheric laser is simple in concept, but there are plenty of ways for them to go wrong. Unlike the gas lasers used in laser cutters, there’s no enclosed resonator cavity or mirrors. Rather, the excitation takes place across a narrow gap between two electrodes, using atmospheric nitrogen as the lasing medium. This results in hard UV emissions, which means you can’t see them with the naked eye. Add to that the spark gap creating extremely loud discharges as the laser operates, and hazards abound. Proceed with caution.

Construction starts with a flat glass plate and a pair of large capacitors made from aluminum foil plates separated by a plastic dielectric. The razor blades are connected across the capacitors, separated by a narrow gap, with an inductor made from magnet wire in parallel. A spark gap made from nuts and bolts goes in series, and the whole assembly gets connected to a high-voltage power supply — [Multiverse] used a ZVS driver and a CRT flyback transformer with an eight-megohm resistor in series. The video below has all the build details.

It’ll take a little fiddling to get it lasing, and you’ll need something phosphorescent to see the UV light — a scrap of copy paper should do. But the results are pretty amazing for something made from scrap. If you want to take the design to the next level, you’ll want to check out [Les Wright]’s TEA laser build.

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This Laser Knows About Gasses

March 7, 2025 by 5 Comments

What’s that smell? If you can’t tell, maybe a new laser system from CU Bolder and NIST can help. The device is simple and sensitive enough to detect gasses at concentrations down to parts per trillion.

The laser at the system’s heart is a frequency comb laser, originally made for optical atomic clocks. The laser has multiple optical frequencies in its output. The gas molecules absorb light of different wavelengths differently, giving each type of molecule a unique fingerprint.

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CNC Router And Fiber Laser Bring The Best Of Both Worlds To PCB Prototyping

March 4, 2025 by 22 Comments

Jack of all trades, master of none, as the saying goes, and that’s especially true for PCB prototyping tools. Sure, it’s possible to use a CNC router to mill out a PCB, and ditto for a fiber laser. But neither tool is perfect; the router creates a lot of dust and the fiberglass eats a lot of tools, while a laser is great for burning away copper but takes a long time to burn through all the substrate. So, why not put both tools to work?

Of course, this assumes you’re lucky enough to have both tools available, as [Mikey Sklar] does. He doesn’t call out which specific CNC router he has, but any desktop machine should probably do since all it’s doing is drilling any needed through-holes and hogging out the outline of the board, leaving bridges to keep the blanks connected, of course.

Once the milling operations are done, [Mikey] switches to his xTool F1 20W fiber laser. The blanks are placed on the laser’s bed, the CNC-drilled through holes are used as fiducials to align everything, and the laser gets busy. For the smallish boards [Mikey] used to demonstrate his method, it only took 90 seconds to cut the traces. He also used the laser to cut a solder paste stencil from thin brass shim stock in only a few minutes. The brief video below shows the whole process and the excellent results.

In a world where professionally made PCBs are just a few mouse clicks (and a week’s shipping) away, rolling your own boards seems to make little sense. But for the truly impatient, adding the machines to quickly and easily make your own PCBs just might be worth the cost. One thing’s for sure, though — the more we see what the current generation of desktop fiber lasers can accomplish, the more we feel like skipping a couple of mortgage payments to afford one.

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