Make Your Own Old School LED Displays

May 31, 2019 by Lewin Day 13 Comments

We live in an era in which all manner of displays are cheap and readily available. A few dollars spent online can net you a two-line alphanumeric LCD, a graphical OLED screen, or all manner of other options. Years ago however, people made do with little monolithic LED devices. [sjm4306] wanted to recreate something similar, and got down to work (Youtube link, embedded below).

The resulting device uses 0603 sized SMD LEDs, soldered onto a tiny PCB. 20 LEDs are used per digit, which can display numbers 0-9 and letters A-F. The LEDs are laid out in a pattern similar to Hewlett-Packard designs from years past. This layout gives the numerals a more pleasant appearance compared to a more-classic 7-segment design. Several tricks are used to make the devices as compact as possible, such as putting vias in the LED pads. This is normally a poor design technique, but it helps save valuable space.

[sjm4306] has developed a breadboard model, and a more advanced version that has a pad on the rear to mount a PIC16F88 microcontroller directly. We look forward to seeing these modules developed further, and can imagine they’d prove useful in a variety of projects.

For reference, check out these Soviet-era 7-segment displays. Video after the break.

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A Work Light For Hacker Events

May 31, 2019 by Jenny List No comments

If you’ve ever attended a hacker camp, you’ll know the problem of a field of tents lit only by the glow of laser illumination through the haze and set to the distant thump of electronic dance music. You need to complete that project, but the sun’s gone down and you didn’t have space in your pack to bring a floodlight.

In Days of Yore you might have stuck a flickering candle in an empty Club-Mate bottle and carried on, but this is the 21st century. [Jana Marie] has the solution for you, and instead of a candle, her Club-Mate bottle is topped a stack of LED-adorned PCBs with a lithium-ion battery providing a high intensity downlight. It’s more than just a simple light though, it features variable brightness and colour temperature through touch controls on the top surface, as well as the ability to charge extra 18650 cells. At its heart is an STM32F334 microcontroller with a nifty use of its onboard timer to drive a boost converter, and power input is via USB-C.

We first saw an early take on this project providing illumination for a bit of after-dark Hacky Racer fettling at last year’s EMF 2018 hacker camp, since then it has seen some revisions. It’s all open-source so you can give it a go yourself if you like it.

A Stylish Solution For Bike Navigation

May 29, 2019 by Tom Nardi 7 Comments

[André Biagioni] is developing an open hardware bicycle navigation device called Aurora that’s so gorgeous it just might be enough to get you pedaling your way to work. This slick frame-mounted device relays information to the user through a circular array of SK6812 RGB LEDs, allowing you to find out what you need to know with just a quick glance down. No screen to squint at or buttons to press.

The hardware has already gone through several revisions, which is exactly what we’d expect to see for an entry into the 2019 Hackaday Prize. The proof of concept that [André] zip-tied to the front of his bike might have worked, but it wasn’t exactly the epitome of industrial design. It was enough to let him see that the idea had merit, and from there he’s been working on miniaturizing the design.

So how does it work? The nRF52832-powered Aurora connects to your phone over Bluetooth, and relays turn-by-turn navigation information to you via the circular LED array. This prevents you from having to fumble with your phone, which [André] hopes will improve safety. When you’re not heading anywhere specific, Aurora can also function as a futuristic magnetic compass.

With what appears to be at least three revisions of the Aurora hardware already completed by the time [André] put the project up on Hackaday.io, we’re very interested in seeing where it goes from here. The theme for this year’s Hackaday Prize is moving past the one-off prototype stage and designing something that’s suitable for production, and so far we’d say the Aurora project is definitely rising to the challenge.

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Wireless LEDs Aren’t A First, But You Can Make Your Own

May 28, 2019 by Brian Benchoff 25 Comments

Wireless LEDs. That’s what [Scotty Allen] found in Japan, and if you find something you just have to replicate it.

[Scotty] found these wireless LEDs in a display stand for model makers and gunpla. Because you don’t want to run wires, drill holes, and deal with fiber optics when illuminating plastic models, model companies have come up with wireless LEDs. Just glue them on, and they’ll blink. It requires a base station, but these are wireless LEDs.

After buying a few of these LEDs and sourcing a base station, [Scotty] found the LEDs were three components carefully soldered together: an inductor, two caps, and the LED itself. The base station is simply two coils and are effectively a wireless phone charger. Oh, some experimentation revealed that if you put one of these wireless LEDs on a wireless phone charger it’ll light up.

The next step is of course replication, so [Scotty] headed out to Akihabara and grabbed some wire, resistors, and LEDs. The wire was wrapped into a coil, a LED soldered on, and everything worked. This is by no means the first DIY wireless LED, as with so many technologies this too hit fashion first and you could buy press-on nails with embedded wireless LEDs for years now. Check out the video below.

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ESP8266 Upgrade Gives IKEA LEDs UDP Superpowers

May 27, 2019 by Tom Nardi 39 Comments

It can be difficult to resist the impulse buy. You see something interesting, the price is right, and even though you know you should do your research first, you end up putting it in your cart anyway. That’s how [Tobias Girstmair] ended up being the not-so proud owner of a LEDBERG RGB LED strip from IKEA, and what eventually pushed him to replace wimpy original controller with an ESP8266.

So what was the problem with the original controller? If you can believe it, it was incapable of producing white light. When IKEA says an LED is multi-color, they apparently mean it’s only multi-color. A quick check of the reviews online seem to indicate that the white version is sold as a different SKU that apparently looks the same externally and has confused more than a few purchasers.

Rather than having to pick one or the other, [Tobias] decided he would replace the original controller with an ESP-03, hoping that would give him granular enough control over the LEDs to coax a suitably white light out of them. He didn’t want to completely start from scratch, so one of the first decisions he made was to reuse the existing PCB and MOSFETs. Some handy test points on the PCB allowed him to hook the digital pins of the ESP right to the red, blue, and green LED channels.

Then it was just a matter of coming up with the software. To keep things simple, [Tobias] decided to create a “dumb” controller that simply sets the LED color and intensity according to commands it receives over a simplified UDP protocol. Anything beyond that, such as randomized colors or special effects, is done with scripts that run on his computer and fire off the appropriate UDP commands. This also means he can manually control his newly upgraded LEDBERG strips from basically anything that can generate UDP packets, such as an application on his Android phone.

It might not be the most robust implementation we’ve ever seen, but all things considered, it looks as though this modification could be a pretty good way to get some cheap network controlled RGB lighting in your life.

Lateral Thinking For An Easier Charlieplex

May 20, 2019 by Kerry Scharfglass 9 Comments

In the practical world we live in, PCBs are often rectangles (or rectangles with rectangles, it’s just rectangles all the way down). When a designer goes to schematic capture things are put down on nice neat grid intersections; and if there isn’t a particular demand during layout the components probably go on a grid too. Routing even the nastiest fractal web of traces is mostly a matter of layers and patience. But if the layout isn’t being done in a CAD tool and needs to be hand assembled free-form this isn’t always as simple. [M Rule] had this very problem and discovered a clever solution, turning things diagonal.

They changed the fitness criteria to the optimization problem that is controlling a lot of LEDs. Instead of minimum pins to drive the goal became “easiest assembly”, which meant avoiding wires snaking back and forth across the layout, a big source of frustration in a big Charlieplexed design. The observation was that if they turned the a rectilinear LED matrix by 45° and wrapped each connection around at the edges it formed what was essentially a large multiplexed matrix. The topology is pretty mind bending, so take a minute to study the illustration and build your mental model.

It looks a little strange, but this display works the same way a normal multiplexed display does but with the added benefit that each trace flows from one side to the other without turning back on itself at any point. To light any LED set the right row/column pair as source/sink and it turns on!

What if you actually need a rectangular display? Well that’s no problem, the matrix can be bent and smooshed as desired to change its shape. At the most extreme the possible display topologies get pretty wild! We’re sure to try thinking laterally next time we need to design an unusual display, maybe there is a more efficient matrix to be found.

Not Happy With Smart Bulbs? Make Your Own

May 19, 2019 by Tom Nardi 23 Comments

The idea of the so-called “smart bulb” sounds good; who wouldn’t want to be able to verify the porch light is on if you’re out of town for the night, or check to see if you left the bathroom lights on in your rush out the door in the morning? But in practice, it can be a nightmare. Each brand wants to push their own protocol. Even worse, it seems you can’t get anything done without signing up for three different services, each with its own application that needs to be installed on your phone. It’s a frustrating and often expensive mire to find yourself in.

[Dom Gregori] liked the Hue bulbs offered by Philips, but didn’t want to buy into the whole ecosystem of phone apps and hardware hubs they require. So he decided to create his own open source version that would do everything he wanted, without any of the seemingly unavoidable baggage of the commercial offerings. The final result is a professional looking ESP8266 controlled RGB bulb that hooks into Home Assistant via MQTT.

Looking at his Bill of Materials, it’s actually pretty amazing to see how little it really takes to pull a project like this off. Outside of the Wemos D1 Mini board, [Dom] just needed a few concentric WS2812 rings, and a USB charger small enough to fit into the base of his 3D printed enclosure.

We especially like how he handled the socket-side of the bulb, as that’s the part that would have left us scratching our heads. Rather than trying to salvage the base from an existing bulb, or come up with his own printed piece to stick in the socket, he just used a cheap and readily available light socket adapter. The solution might be a little bulky, but we like how he’s deftly avoided having to handle any AC voltages in this project.

Over the last couple years, we’ve seen more and more smart bulb related content come our way. From the ever popular teardown of a new entry into the market to the sobering realization that your light bulbs might provide the key attackers need to access your network, it’s been fascinating to see the transformation of these once simple pieces of hardware into something far more complex.