Feel Better About Yourself With These Ugly Repairs

October 7, 2016 by Gerrit Coetzee 50 Comments

A fun thread over at the EEVblog forum starts off with [TerraHertz]’s triangle-peg, square-hole capacitor repair job and goes entertainingly down-hill from there.

Everything from horrifying eBay purchases to work (horror) stories can be found in this thread. But you can learn something too. Did you know the correct way to fix a mercury switch stored in the incorrect orientation is to whack it against a table really hard?

We enjoyed the cigarette box shroud used to fix a graphics card with a defective fan. We’re still not sure about the person who managed to Dremel bits off a graphics card and end up with a working PCI-e card. That one may be a troll.

Regardless, it’s a lot of fun, spanning the hilariously bad and the seriously impressive. We would not be surprised if some of these people met the devil at the crossroads for some soldering skill. Do any of you have an interesting or ugly repair to share? We’d love to see it.

Never Twice The Same Color: Why NTSC Is So Weird

October 6, 2016 by Dan Maloney 103 Comments

Ever wonder why analog TV in North America is so weird from a technical standpoint? [standupmaths] did, so he did a little poking into the history of the universally hated NTSC standard for color television and the result is not only an explanation for how American TV standards came to be, but also a lesson in how engineers sometimes have to make inelegant design compromises.

Before we get into a huge NTSC versus PAL fracas in the comments, as a resident of the US we’ll stipulate that our analog color television standards were lousy. But as [standupmaths] explores in some depth, there’s a method to the madness. His chief gripe centers around the National Television System Committee’s decision to use a frame rate of 29.97 fps rather than the more sensible (for the 60 Hz AC power grid) 30 fps. We’ll leave the details to the video below, but suffice it to say that like many design decisions, this one had to do with keeping multiple constituencies happy. Or at least equally miserable. In the end [standupmaths] makes it easy to see why the least worst decision was to derate the refresh speed slightly from 30 fps.

Given the constraints they were working with, that fact that NTSC works as well as it does is pretty impressive, and quite an epic hack. And apparently inspiring, too; we’ve seen quite a few analog TV posts here lately, like using an SDR to transit PAL signals or NTSC from a microcontroller.

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Tetris In 446 Bytes

October 6, 2016 by Elliot Williams 48 Comments

You want to play Tetris. You want to play Tetris on any operating system. You want to play on an old IBM PC, you want to play Tetris on a new MacBook. You want a Tetris that’ll fit inside the master boot record of a disk. You want Tetris as an operating system. You want TetrOS.

Or maybe you don’t, but it’s a fantastic piece of work, and we love tiny demos. Check it out below the break. Or read through the source code in the banner image.

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Fashion Mannequin Is Fiberglass Reinforced Paper Craft

October 5, 2016 by Moritz Walter 20 Comments

[Leah and Ailee] run their own handmade clothing business and needed a mannequin to drape their creations onto for display and photography. Since ready-made busts are quite pricey and also didn’t really suit their style, [Leah] set out to make her own mannequins by cleverly combining paper craft techniques and fiberglass.

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Transmitting Analog TV, Digitally

October 5, 2016 by Elliot Williams 14 Comments

If you want to really understand a technology, and if you’re like us, you’ll need to re-build it yourself. It’s one thing to say that you understand (analog) broadcast TV by reading up on Wikipedia, or even by looking at scope traces. But when you’ve written a flow graph that successfully transmits a test image to a normal TV using just a software-defined radio, you can pretty easily say that you’ve mastered the topic.

[Marble] wrote his flow for PAL, but it should be fairly easy to modify it to work with NTSC if you’re living in the US or Japan. Sending black and white is “easy” but to transmit a full color image, you’ll need to read up on color spaces. Check out [marble]’s project log.

Hackaday has another hacker who’s interested in broadcasting to dinosaur TVs: [CNLohr]. Check out his virtuoso builds for the ATtiny and for the ESP8266.

(Yes, the headline image is ~~one of his earlier trials with black and white~~ from Wikipedia — we just like the look.)

The Art Of Making A Nixie Tube

October 4, 2016 by Gerrit Coetzee 74 Comments

Three years ago we covered [Dalibor Farnby]’s adventures in making his own Nixie tubes. Back then it was just a hobby, a kind of exploration into the past. He didn’t stop, and it soon became his primary occupation. In this video he shows the striking process of making one of his Nixie tubes.

Each of his tubes get an astounding amount of love and attention. An evolution of the process he has been working on for five years now. The video starts with the cleaning process for the newly etched metal parts. Each one is washed and dried before being taken for storage inside a clean hood. The metal parts are carefully hand bent. Little ceramic pins are carefully glued and bonded. These are used to hold the numbers apart from each other. The assembly is spot welded together.

In a separate cut work begins on the glass. The first part to make is the bottom which holds the wire leads. These are joined and then annealed. Inspection is performed on a polariscope and a leak detector before they are set aside for assembly. Back to the workbench the leads are spot welded to the frame holding the numbers.

It continues with amazing attention to detail. So much effort goes into each step. In the end a very beautiful nixie tube sits on a test rack, working through enough cycles to be certified ready for sale. The numbers crisp, clear, and beautiful. Great work keeping this loved part of history alive in the modern age.

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Glitching USB Firmware For Fun

October 4, 2016 by Elliot Williams 37 Comments

[Micah Elizabeth Scott], aka [scanlime], has been playing around with USB drawing tablets, and got to the point that she wanted with the firmware — to reverse engineer, see what’s going on, and who knows what else. Wacom didn’t design the devices to be user-updateable, so there aren’t copies of the ROMs floating around the web, and the tablet’s microcontroller seems to be locked down to boot.

With the easy avenues turning up dead ends, that means building some custom hardware to get it done and making a very detailed video documenting the project (embedded below). If you’re interested in chip power glitching attacks, and if you don’t suffer from short attention span, watch it, it’s a phenomenal introduction.

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