A home-made tape robot that stores VHS tapes

VHS Robot Swaps Tapes, As Seen In Hackers

April 23, 2023 by Robin Kearey 27 Comments

Tape robots are typically used in places that store vast amounts of data – think film studios and government archives. If you’ve seen the 1995 cult movie Hackers, you might remember a scene where the main character hacks into a TV station and reprograms their tape ‘bot to load a series he wanted to watch. It’s this scene that inspired [Nathan] over at [Midwest Cyberpunk] to make his own tape robot that loads VHS tapes.

[Nathan] has thousands of tapes in his collection, but the robot is not built to manage all of them. Instead, it’s meant to help him run his VHS streaming channel, saving him from having to physically go to his VCR every time a tape needs swapping. For that, a ten-tape storage capacity is plenty.

The main parts of the tape robot are a grabber that holds the tape, an extender that moves it forward and backward, and a linear rail that moves it up and down. The vertical motion is generated by a hybrid stepper motor through a belt drive system, while the grabber and extender are operated pneumatically. Once the grabber reaches the VCR, a pneumatic pusher shoves the tape inside. All of this is nearly identical to the robot seen in the movie, which was most likely not a commercial machine but a custom-made prop.

The whole system is controlled by an ESP32 running FluidNC inside the robot as well as a handmade cyberdeck next to it that manages the overall process of loading and storing tapes. Although [Nathan] is currently using the robot for his streaming channel, he’s planning to also use it for digitizing part of his massive tape collection, which contains a few titles that were never released on newer formats.

Working with old tapes can be tricky: some types of tape degrade over time, while others might come with primitive copy protection systems. But moving information over to newer media is a necessity if you don’t want to risk losing it forever.

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Air Hockey Solitaire

April 22, 2023 by Al Williams 3 Comments

While air hockey is a fine amusement, it isn’t much fun if you can’t find someone to play against. Unless that is, you build a mini table with a robotic defender. [Vaib], [Nathan], and [Navish] can show you how. There is a video you can see below that shows two players using the table without the robot.

The project takes a bit of woodworking, as you might expect. You also have to drill 576 holes for the air to lift the puck. Some of the components are 3D printed in PETG, too. The automated defense uses a camera and relies on the fact that the puck is the only red thing on the table. A servo moves to intercept the incoming puck and return the shot. We were disappointed the video didn’t show the automated play.

We wondered if they had considered making a pair of the detachable robots and letting them play with each other. If you prefer football, the robot could probably adapt. We’ve seen other robot air hockey contenders, so maybe a better idea would be to build different robots and let them compete for a gold medal.

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Send This FPV Bot Into The Crawlspace To Do Your Dirty Work

April 18, 2023 by Dan Maloney 27 Comments

The least pleasant space in most houses is likely to be the space below it. Basements tend to be dank, dusty, and full of too many things that have too many legs. And even worse than the full basement is the dreaded crawlspace, which adds claustrophobia to the long list of unpleasantries that lie below. Sadly, though, a crawlspace might be a handy place to run wires, and if you’re hesitant to delve too deeply, this FPV cable-laying rig might be something to keep in mind.

This one comes to us from [Old Alaska] with very little detail other than what’s in the brief video below. The setup is clear enough — a need to run an Ethernet cable from one side of the house to the other, and a crawlspace to do it in. Also in the toolkit was an RC rock crawler with a field-expedient FPV camera. With Breaking Bad-style access to the crawlspace through a few floorboards, [Old Alaska] was able to deploy the crawler dragging a Cat 5 cable behind it. The terrain under the house made the rock crawler a good choice, with four-wheel-drive, locking differentials, and an articulating frame. The bot’s-eye view also makes it clear that actually crawling in this rubble-strewn crawlspace would be a painful affair.

With very little drama, [Old Alaska] was able to navigate the crawler across the crawlspace to the outer wall of the house, where he could fish the wire out and complete the connection — no fuss, no muss, no bloody knees. The only quibble we’d have is not running an extra length of pull rope with the wire. You never know when it’ll come in handy.

The whole thing reminds us of a more tactical version of [Cliff Stoll]’s subterranean inventory management bot.

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Retired Welding Robot Picks Up Side Hustle As CNC Router

April 11, 2023 by Dan Maloney 19 Comments

Who says you can’t teach an old robot new tricks? Nobody, actually. That saying is about dogs. But it applies to robots too, at least judging by the way this late-90s industrial beast was put to use in a way it was never intended: as a giant CNC router.

The machine in question is an ABB IRB6400, a six-axis, floor-mounted industrial machine that had a long career welding at a Eurorail factory in Austria before [Brian Brocken] made its acquaintance. He procured the non-working machine — no word on what he paid for it — and moved the 2-ton paperweight into his shop, itself a non-trivial endeavor. After a good scrubbing, [Brian] tried to get the machine started up. An error prevented the robot controller from booting; luckily, there’s a large community of ABB users, and [Brian] learned that one of the modules in the controller needed replacement.

After fixing that — and swapping out the controller’s long-dead backup batteries, plus replacing the original 1.44 MB floppy drive with a USB drive — he was able to bring the machine back to life. Unfortunately, the limited amount of internal memory made it difficult to use for anything complicated, so [Brian] came up with an application to stream coordinates to the controller over a serial port, allowing for unlimited operation. With that in place, plus a simple spindle mounted to the robot’s wrist with a 3D printed adapter, [Brian] was able to carve foam blocks into complex shapes. The video below shows everything from delivery to first chips — well, dust at least.

This build seems to be a significant escalation from [Brian]’s previous large-format CNC machine. He must have something interesting in mind, so stay tuned for details.

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Design Files Released For The PR2 Robot

April 2, 2023 by Lewin Day 9 Comments

It’s always great fun to build your own robot. Sometimes, though, if you’re doing various projects or research, it’s easier to buy an existing robot and then use it to get down to business. That was very much the role of the Willow Garage PR2, but unfortunately, it’s no longer in production. However, as covered by The Robot Report, the design files have now been released for others to use.

The PR2 was built as an advanced platform with wide-ranging capabilities. It was able to manipulate objects with its 7-degrees-of-freedom end effectors, as well as visualize the real world with a variety of complex sensor packages. Researchers put it to work on a variety of tasks, from playing pool to fetching beers and even folding laundry. The latter one is still considered an unsolved problem that challenges even the best robots.

Rights to the PR2 robot landed in the hands of Clearpath Robotics, after Willow Garage was shut down in 2014. Clearpath is now providing access to the robot’s design files on its website. This includes everything from wiring diagrams and schematics, to assembly drawings, cable specs, and other background details. You’ll have to provide some personal information to get access, but the documentation you desire is all there.

We actually got our first look at the PR2 robot many years ago, way back in 2009. If you decide to build your own from scratch, be sure to hit us up on the tipsline.

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Rubik’s Cube Solver Does It In 4.56 Seconds

April 2, 2023 by Lewin Day 14 Comments

Solving Rubik’s Cubes is a learnable skill. However, to compete at the top level, you’ll have to train hard. Speed cubers can solve a 3×3 cube in under ten seconds these days, after all. [aaedmusa] was a long way off that speed, but his robot is an absolute demon that solves at a rapid pace.

The robot relies on a Teensy 4.1 microcontroller to run the show, paired with its Ethernet kit for connectivity. It runs six stepper motors via TMC2208 drivers, enabling it to directly actuate each face of the cube. Purists will note, however, that the steppers are fitted with adapters that slot directly into modified center squares on the cube. A regulation Rubik’s, this is not.

The design doesn’t feature a machine vision system to capture the state of the cube. Instead, the cube’s status must be input to a web app on an attached computer. Once the cube’s state is loaded into the program, though, the mechanical job of solving the cube can be achieved in under five seconds. Even with six actuators, that’s not fast enough to beat the human world record of 3.47 seconds, but it’s still pretty darn good.

It’s funny to think that way back in 2011, both robots and humans were so much slower at solving cubes. If only all the world’s problems were as simple as a jumbled up toy from the 1970s.

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Foldable PCB Becomes Tiny Rover

March 30, 2023 by Lewin Day 12 Comments

Typically, when you’re putting electronics in a robot, you install the various controller PCBs into the robot’s chassis. But what if the PCB itself was the chassis? [Carl Bugeja’s] latest design explores just that idea.

Yes, [Carl] decided to build a tiny robotic rover out of a foldable PCB. This choice was made as using a flexible foldable PCB would allow for the creation of a 3D chassis without the need for bulky connectors joining several boards together. A key part of the design was allowing the structure to unfold easily for serviceability’s sake. To that end, the structure is held together by the bolts that also act as the axles for the rover’s wheels. Even more brilliantly, the wheels are turned by motors built into the very PCB itself. Control is via a PlayStation controller, connected wirelessly to command the robot.

The little bot is surprisingly capable, especially when juiced up with a twin-cell lithium battery. It’s tiny, with minimal ground clearance, so it’s not the best at driving on rough surfaces. Having all-wheel-drive helps, though.

[Carl] specifically credits Altium Designer for making the design possible, thanks to its advanced 3D visualization tools that support foldable PCBs. Video after the break.

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