OpenDog: Adding Force Sensitive Feet

January 4, 2020 by Danie Conradie 16 Comments

[James Bruton] OpenDog remains one of the most impressive home-built robotics projects we’ve seen here on Hackaday, and it’s a gift that just keeps on giving. This time he’s working on adding force sensing capabilities to OpenDog’s legs to allow for more dynamic movement control.

The actuators in the legs are three-phase outrunner motors that drive ball-screws via a belt. This configuration is non-backdrivable, meaning the legs cannot be moved when an external force is, which could lead to mechanical failures. He as tested other backdrivable leg configurations with other robots, but did not want to rebuild OpenDog completely. The solution [James] went with is a redesigned foot with an inbuilt switch, to confirm that the foot is touching the ground, and a load cell attached in the middle of the bottom leg segment. The load cell is bolted rigidly onto the leg segment, which allows it to sense when the leg is carrying load, without damaging the load cell itself.

Unfortunately all the serial ports on OpenDog’s main Teensy 3.6 controller are already used, so he converted the signal from the load cell to PWM, to allow it to be read by a normal GPIO pin. This works well in isolation, but when [James] switches on the motors, the PWM signal from the load sensor gets flooded by interference, making it unreadable. To solve this problem, he wants to implement a CAN bus, which will allow for more inputs and outputs and hopefully solve the interference problem. However, [James] has no experience with the CAN protocol, so learning to use it is going to be a project on its own.

OpenDog is turning into a very lengthy, time-consuming project, [James] says that the lessons learned from it have been invaluable for a number of other projects. This is something to keep in mind with everything we tackle. Choose projects were the experience gained and/or relationships developed are worth it on their own, even when the project fails in a conventional sense. This way you can never really lose.

A Soft Robotic Insect That Survives The Fly Swatter

December 31, 2019 by Sharon Lin 7 Comments

Swarms of robotic insects incapable of being swatted away may no longer be the product of science fiction and Black Mirror episodes. A team from EPFL’s School of Engineering has developed an insect propelled at 3 cm/s, dubbed the DEAnsect.

What makes this robot unique is its exceptional robustness. Two versions of the robot were initially developed, one tethered with ultra-thin wires capable of being squashed with a shoe without impacting its functions and the second fully wireless and autonomous. The robot weighs less than 1 gram and is equipped with a microcontroller and photodiodes to recognize black and white patterns.

The insect is named for its dielectric elastomer actuators (DEAs), an artificial muscle that propels it with vibrations and enables it to move lightly and quickly.

The DEAs are made of an elastomer membrane wedged between soft electrodes that are attracted to each other when a voltage is applied, compressing the membrane. The membrane returns to its original shape when the voltage is turned off. Movement is generated by switching the voltage on and off over 400 times per second. The team reduced the thickness of the membranes and developed soft, highly conductive electrodes only several molecules thick using nanofabrication techniques. They plan on fitting even more sensors and emitters to allow the insects to communicate directly with one another for greater swarm-like activity.

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Jeremy Cook Is Living His Strandbeest Dream

December 30, 2019 by Tom Nardi 5 Comments

The first thing Jeremy Cook thought when he saw a video of Theo Jansen’s Strandbeest walking across the beach was how incredible the machine looked. His second thought was that there was no way he’d ever be able to build something like that himself. It’s a feeling that most of us have had at one time or another, especially when starting down a path we’ve never been on before.

But those doubts didn’t keep him from researching how the Strandbeest worked, or stop him from taking the first tentative steps towards building his own version. It certainly didn’t happen overnight. It didn’t happen over a month or even a year, either.

ClearCrawler at the 2019 Hackaday Superconference

For those keeping score, his talk at the 2019 Hackaday Superconference, “Strandbeests: From Impossible Build to Dominating My Garage” is the culmination of over six years of experimentation and iteration.

His first builds could barely move, and when they did, it wasn’t for long. But the latest version, which he demonstrated live in front of a packed audience at the LA College of Music, trotted across the stage with an almost otherworldly smoothness. To say that he’s gotten good at building these machines would be something of an understatement.

Jeremy’s talk is primarily focused on his Strandbeest creations, but it’s also a fascinating look at how a person can gradually move from inspiration to mastery through incremental improvements. He could have stopped after the first, second, or even third failure. But instead he persisted to the point he’s an expert at something he once believed was out of his reach.

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FET Based Motor Driver Is Better Than L298N

December 29, 2019 by Al Williams 20 Comments

If you want to build a small robot with a motor, you are likely to reach for an L298N to interface your microcontroller to the motor, probably in an H-bridge configuration. [Dronebot] has used L298N chips like this many times. In the video below, he uses a TB6612FNG instead, taking advantage of the device’s use of MOSFETs. The TB6612 may be a little more expensive, but it’s clearly worth it.

You can get breakout boards for the tiny chips. [DroneBot] looks at several ready-to-go breakout boards. They are not drop-in compatible, though. For example, the L298N can operate motors from 4.5 to 46V while the TB6612 can go from 2.5 to 13.5V on the motor voltage. The L298N also handles more current. However, because of its relatively low efficiency, it needs a heat sink. The TB6612 boasts up to 95% efficiency and also has a low current standby mode. Of course, the TB6612 drops much less voltage which is great if you are using low voltage motor.

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Robot Insect Survives Swatting

December 23, 2019 by Al Williams 4 Comments

There is an old saying, that ‘the hand is quicker than the eye;, but somewhat slower than the fly.” However, with a little practice you can swat a fly, although it sometimes doesn’t seem to faze the fly. École polytechnique fédérale de Lausanne (EPFL) has announced they have used nanotech to build a 1 gram possibly untethered, autonomous robotic insect that has enough processing power and sensors to recognize black and white patterns. Artificial muscles provide propulsion. But there’s the kicker: it can survive a strike with a fly swatter.

In the video you see below, the robots can move at 3 centimeters per second and there are two different versions. The first is a tethered system using ultra-thin wires. This is the version that can be folded, smacked, or even squashed by a shoe and continue moving.

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Quadruped Robot Disguises Itself As A Ball

December 23, 2019 by Danie Conradie 12 Comments

When the Skynet baseball bot swarms attack, we’ll be throwing [Carl Bugeja] some dirty looks for getting them started. He’s been working on 4B, a little quadruped robot that can transform itself into a sphere almost perfectly.

Before [Carl] was distracted by the wonders of PCB actuators more than a year ago, he started working on this little guy. He finally found some time to get it moving on its own, and the preliminary results look promising to say the least. Inside the 6 cm sphere is a total of 12 servos, 3 for each leg. All of the mechanical parts were 3D printed in nylon on an SLS machine, and the custom PCB has a BLE microcontroller module, an IMU and IR proximity sensors onboard. Everything is open source with all the files available on the Hackaday.io project page.

The microcontroller runs a full inverse kinematic model, so only the desired tip and base coordinate for each leg is input and the servo angles are automatically calculated. Ultimately [Carl] aims to have the robot both walking and rolling controllably. So far he’s achieved some degree of success in both, but it still needs some work (see the videos below. We’re eager to see what the future holds for this delightfully creepy bot.

Walking robots are always an interesting challenge. For more of our future overlords, check out this adorable little cat and this truly terrifying strandbeest.

Super Easy Small Robot Wheels

December 19, 2019 by Donald Papp 17 Comments

Anyone who has delved into DIY wheels knows that they are a trickier than it may seem, especially if the wheels aren’t just for show and need to provide things like decent traction and durability. 3D printers have helped a lot, but they’re not a cure-all.

Check out how [Robert K.] makes wheels from segments of automotive silicone hose, which are constructed with fibers embedded within them for durability and structure. Not only are these hoses easily sourced, but the silicone makes a great wheel surface and the hoses themselves are highly durable. He uses a 3D printed jig to cut a slice of hose that press-fits perfectly onto a 3D printed hub. [Robert] finds that a 28 mm hose pulled over a 35 mm diameter wheel is a perfect fit.

These wheels are for a Beetleweight class combat robot, which are limited to three pounds (1.36 kg) or less. You can see some video of [Robert]’s previous Beetleweight robot named ‘Bourbon’, and we have featured what goes into the even-smaller Antweight class (one pound or less) in the past.