Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Holey And Wholly Expensive Keyboard

January 13, 2025 by Kristina Panos 10 Comments

An Ultimate Hacking Keyboard (UHK) with DIY rainbow keycaps. — Image by [jwr] via reddit

The Ultimate Hacking Keyboard (UHK) line is, as the name suggests, a great choice for a lot of people. They’re each a toe-dip into the ergonomic waters with their split-ability and those beginner thumb clusters.

However, [jwr] was not completely satisfied and decided to make a custom set of keycaps. The idea was to create ‘caps without the “annoyingly abrasive texture of PBT”, that are larger than average for larger-than-average fingers. Finally, [jwr] wanted the Function row to tower over the number row a little, so these have a taller profile.

So, what are they made of? The look kind rubbery, don’t they? They are cast of pigmented polyurethane resin. First, [jwr] designed five molds in Fusion360, one for each row. Then it was time to machine master molds via CNC in foam tooling board. These were filled with silicone along with 3D-printed inserts, which produced silicone molds for casting keycaps four at a time in resin.

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Hackaday Links: January 12, 2025

January 12, 2025 by Dan Maloney 5 Comments

The big news story of the week of course has been the wildfires in California, which as of Saturday have burned over 30,000 acres, destroyed 12,000 structures, caused 150,000 people to evacuate, and killed eleven people. Actually, calling them wildfires underplays the situation a bit because there are places where they’ve clearly become firestorms, burning intensely enough to create their own winds, consuming everything in their path in a horrific positive feedback loop. We’ve even seen fire tornados caught on video. We’ve got quite a few connections to the affected area, both personally and professionally, not least of which are all our Supplyframe colleagues in Pasadena, who are under immediate threat from the Eaton fire. We don’t know many details yet, but we’ve heard that some have lost homes. We’ve also got friends at the Jet Propulsion Labs, which closed a few days ago to all but emergency personnel. The fire doesn’t seem to have made it down the mountain yet, but it’s very close as of Saturday noon.

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Retrotechtacular: The 1951 Telephone Selector

January 11, 2025 by Al Williams 20 Comments

Telephone systems predate the use of cheap computers and electronic switches. Yesterday’s phone system used lots of stepping relays in a box known as a “selector.” If you worked for the phone company around 1951, you might have seen the Bell System training film shown below that covers 197 selectors.

The relays are not all the normal ones we think of today. There are slow release relays and vertical shafts that are held by a “dog.” The shaft moves to match the customer’s rotary dial input.

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In Praise Of Simple Projects

January 11, 2025 by Elliot Williams 34 Comments

Hackaday was at Chaos Communication Congress last week, and it’s one of those big hacker events that leaves you with so much to think about that I’m still processing it. Just for scope, the 38th CCC is a hacker event with about 15,000 attendees from all around Europe, and many from even further. If I were to characterize the crowd on a hardware-software affinity scale, I would say that it skews heavily toward the software side of the hacker spectrum.

What never ceases to amaze me is that there are a couple of zones that are centered on simple beginner soldering and other PCB art projects that are completely full 20 hours of the day. I always makes me wonder how it is possible to have this many hackers who haven’t picked up a soldering iron. Where do all these first-timers come from? I think I’m in a Hackaday bubble where not only does everyone solder at least three times a day, some of us do it with home-made reflow ovens or expensive microscopes.

But what this also means is that there’s tremendous reach for interesting, inviting, and otherwise cool beginner hardware projects. Hands-on learning is incredibly addictive, and the audience for beginner projects is probably ten times larger than that for intermediate or advanced builds. Having watched my own son putting together one of these kits, I understand the impact they can have personally, but it’s worth noting that the guy next to him was certainly in his mid-30s, and the girl across the way was even a few years younger than my son.

So let’s see some cool beginner projects! We’d love to feature more projects that could lure future hackers to the solder-smoky side.

Retrotechtacular: Soldering The Tek Way

January 9, 2025 by Dan Maloney 40 Comments

For a lot of us, soldering just seems to come naturally. But if we’re being honest, none of us was born with a soldering iron in our hand — ouch! — and if we’re good at soldering now, it’s only thanks to good habits and long practice. But what if you’re a company that lives and dies by the quality of the solder joints your employees produce? How do you get them to embrace the dark art of soldering?

If you’re Tektronix in the late 1970s and early 1980s, the answer is simple: make in-depth training videos that teach people to solder the Tek way. The first video below, from 1977, is aimed at workers on the assembly line and as such concentrates mainly on the practical aspects of making solid solder joints on PCBs and mainly with through-hole components. The video does have a bit of theory on soldering chemistry and the difference between eutectic alloys and other tin-lead mixes, as well as a little about the proper use of silver-bearing solders. But most of the time is spent discussing the primary tool of the trade: the iron. Even though the film is dated and looks like a multi-generation dupe from VHS, it still has a lot of valuable tips; we’ve been soldering for decades and somehow never realized that cleaning a tip on a wet sponge is so effective because the sudden temperature change helps release oxides and burned flux. The more you know.

The second video below is aimed more at the Tek repair and rework technicians. It reiterates a lot of the material from the first video, but then veers off into repair-specific topics, like effective desoldering. Pro tip: Don’t use the “Heat and Shake” method of desoldering, and wear those safety glasses. There’s also a lot of detail on how to avoid damaging the PCB during repairs, and how to fix them if you do manage to lift a trace. They put a fair amount of emphasis on the importance of making repairs look good, especially with bodge wires, which should be placed on the back of the board so they’re not so obvious. It makes sense; Tek boards from the era are works of art, and you don’t want to mess with that.

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Front panel of a GPO Brooklyn with cassette player (Credit: VSchagow, Wikimedia)

Physical Media Is Dead, Long Live Physical Media

January 9, 2025 by Maya Posch 127 Comments

Much has been written about the demise of physical media. Long considered the measure of technological progress in audiovisual and computing fields, the 2000s saw this metric seemingly rendered obsolete by the rise of online audiovisual and software distribution services. This has brought us to a period in time where the very idea of buying a new music album, a movie or a piece of software in a physical, or even online, retail store has become largely impossible amidst the rise of digital-only media.

Even so, not all is well in this digital-only paradise, as the problems with having no physical copy of the item which you purportedly purchased are becoming increasingly more evident. From increases in monthly service costs, to items being removed or altered without your consent, as well as concerns over privacy and an inability to resell or lend an album or game to a buddy, there are many reasons why having the performance or software on a piece of off-line, physical media is once again increasing in appeal.

Even if the demise of physical data storage was mostly a trick to extract monthly payments from one’s customer base, what are the chances of this process truly reverting, and to what kind of physical media formats exactly?

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FLOSS Weekly Episode 815: You Win Some, You Lose Some

January 8, 2025 by Jonathan Bennett 2 Comments

This week, Jonathan Bennett and Randal chat with Matija Šuklje about Open Source and the Law! How do Open Source projects handle liability, what should a Contributor License Agreement (CLA) look like, and where can an individual or project turn for legal help?

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