Capacitors Made Easy The Hackaday Way

If you build electronic circuits on a regular basis the chances are you will have used capacitors many times. They are a standard component along with the resistor whose values are lifted off the shelf without a second thought. We use them for power supply smoothing and decoupling, DC blocking, timing circuits, and many more applications.

Different capacitor applications. By Elcap (Own work) [CC0], via Wikimedia Commons
Different capacitor applications. By Elcap (Own work) [CC0], via Wikimedia Commons
A capacitor though is not simply a blob with two wires emerging from it and a couple of parameters: working voltage and capacitance. There is a huge array of capacitor technologies and materials with different properties. And while almost any capacitor with the right value can do the job in most cases, you’ll find that knowing more about these different devices can help you make something that doesn’t just do the job, but does the best possible job. If you’ve ever had to chase a thermal stability problem or seek out the source of those extra dBs of noise for example you will appreciate this.

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FCC To Investigate Raised RF Noise Floor

If you stand outside on a clear night, can you see the Milky Way? If you live too close to a conurbation the chances are all you’ll see are a few of the brighter stars, the full picture is only seen by those who live in isolated places. The problem is light pollution, scattered light from street lighting and other sources hiding the stars.

The view of the Milky Way is a good analogy for the state of the radio spectrum. If you turn on a radio receiver and tune to a spot between stations, you’ll find a huge amount more noise in areas of human habitation than you will if you do the same thing in the middle of the countryside. The RF noise emitted by a significant amount of cheaper modern electronics is blanketing the airwaves and is in danger of rendering some frequencies unusable.

Can these logos really be trusted? By Moppet65535 (Own work) [CC BY-SA 3.0], via Wikimedia Commons
Can these logos really be trusted? By Moppet65535 (Own work) [CC BY-SA 3.0], via Wikimedia Commons
If you have ever designed a piece of electronics to comply with regulations for sale you might now point out that the requirements for RF interference imposed by codes from the FCC, CE mark etc. are very stringent, and therefore this should not be a significant problem. The unfortunate truth is though that a huge amount of equipment is finding its way into the hands of consumers which may bear an FCC logo or a CE mark but which has plainly had its bill-of-materials cost cut to the point at which its compliance with those rules is only notional. Next to the computer on which this is being written for example is a digital TV box from a well-known online retailer which has all the appropriate marks, but blankets tens of megahertz of spectrum with RF when it is in operation. It’s not faulty but badly designed, and if you pause to imagine hundreds or thousands of such devices across your city you may begin to see the scale of the problem.

This situation has prompted the FCC Technological Advisory Council to investigate any changes to the radio noise floor to determine the scale of the problem. To this end they have posted a public notice (PDF) in which they have invited interested parties to respond with any evidence they may have.

We hope that quantifying the scale of the RF noise problem will result in some action to reduce its ill-effects. It is also to be hoped though that the response will not be an ever-tighter set of regulations but greater enforcement of those that already exist. It has become too easy to make, import, or sell equipment made with scant regard to RF emissions, and simply making the requirements tougher for those designers who make the effort to comply will not change anything.

This is the first time we’ve raised the problem of the ever-rising radio noise floor here at Hackaday. We have covered a possible solution though, if stray RF is really getting to you perhaps you’d like to move to the National Radio Quiet Zone.

[via Southgate amateur radio news]

Mosaic Palette: Single Extruder Multi-Color And Multi-Material 3D Printing

Lots of solutions have been proposed and enacted for multi-color and multi-material 3D printing, from color mixing in the nozzle to scripts requiring manual filament change. A solution proposed fairly early on was to manually splice the filament together, making a custom spool. The printer would print as normal, but the filament would change color. This worked pretty well, but it was tedious and it wasn’t entirely possible to control where the color change happened on the model.

You’ll find some examples of the more successful manual splicing hacks in the pictures below. Scroll down a bit further to find our interview with Mosaic Manufacturing at Bay Area Maker Faire 2016. They have a new product that automates the filament splicing process with precision as the ultimate goal. It unlocks a single extruder printer to behave like a multi-extruder model without stopping and starting.

Mosaic pulled off a very difficult combination of two methods mentioned above. Their flagship product is a machine they’ve dubbed, “Palette”. It’s an automatic filament splicer. Up to four different filaments can feed into Palette, and it will splice them at determined intervals. This would be cool by itself, if only to save the tedium of splicing and winding a custom spool by hand.

The real killer app with Palette, however, is the software that runs alongside it. Palette can take the GCODE output of any properly prepared multi material file from any slicer, and then precisely combine and splice the filament. This can feed into any printer without modifying it, aside from sticking an encoder somewhere in the filament path. The results are indistinguishable from a dual, or quad extruder set-up.

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How Lasers Actually Work

Lasers are optical amplifiers, optical oscillators, and in a way, the most sophisticated light source ever invented. Not only are lasers extremely useful, but they are also champions of magnitude: While different laser types cover the electromagnetic spectrum from radiation (<10 nm) over the visible spectrum to far infrared light (699 μm), their individual output band can be as narrow as a few µHz. Their high temporal and spatial coherence lets them cover hundreds of meters in a tight beam of lowest divergence as a perfectly sinusoidal, electromagnetic wave. Some lasers reach peak power outputs of several exawatts, while their beams can be focused down to the smallest spot sizes in the hundreds and even tens of nanometers. Laser is the acronym for Light Amplification by Stimulated Emission Of Radiation, which suggests that it makes use of a phenomenon called stimulated emission, but well, how exactly do they do that? It’s time to look the laser in the eye (Disclaimer: don’t!).

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Graphene Optical Boom Emits Light With No Diode

When a supersonic aircraft goes faster than the speed of sound, it produces a shockwave or sonic boom. MIT researchers have found a similar optical effect in graphene that causes an optical boom and could provide a new way to convert electricity into light.

The light emission occurs due to two odd properties of graphene: first, light gets trapped on the surface of graphene, effectively slowing it down. In addition, electrons pass through at very high speeds. Interestingly, the speeds are nearly the same–that is, electrons and trapped light travel at almost the same speed. The researchers found a way to make the electrons move faster than the speed of light (in the graphene) and thus created Cerenkov emissions. Because of the structure of graphene, the resulting light is intense and tightly focused.

The researchers speculate that this technique could be important in building graphene-based optical chips. We’ve talked about mixed graphene and semiconductor chips before. Graphene is pretty exotic stuff. It can even fold itself.

Micro Tesla Turbine Is An Engineering Tour De Force

A corollary to Godwin’s Law ought to be that any Hackaday post that mentions Nikola Tesla will have a long and colorful comment thread. We hope this one does too, but with any luck it’ll concentrate on the engineering behind this tiny custom-built Telsa turbine.

For those not familiar with Mr. Tesla’s favorite invention, the turbine is a super-efficient design that has no blades, relying instead on smooth, closely spaced discs that get dragged along by the friction of a moving fluid. [johnnyq90]’s micro version of the turbine is a very accomplished feat of machining. Although at first the build appears a bit janky, as it progresses we see some real craftsmanship – if you ever doubt that soda can aluminum can be turned, watch the video below. The precision 25mm rotor goes into a CNC machined aluminum housing; the way the turned cover snaps onto the housing is oddly satisfying. It looks like the only off-the-shelf parts are the rotor bearings; everything else is scratch-made. The second video ends with a test spool-up that sounds pretty good. We can’t wait for part 3 to find out how fast this turbine can turn.

Size matters, and in this case, small is pretty darn impressive. For a larger treatment of a Tesla turbine, see this one made of old hard drive platters.

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Prusa Shows Us The New I3 MK2 3D Printer And Where The Community Is Headed

Josef Prusa’s designs have always been trustworthy. He has a talent for scouring the body of work out there in the RepRap community, finding the most valuable innovations, and then blending them together along with some innovations of his own into something greater than the sum of its parts. So, it’s not hard to say, that once a feature shows up in one of his printers, it is the direction that printers are going. With the latest version of the often imitated Prusa i3 design, we can see what’s next.

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