Hands-On With The BBC Micro:Bit

June 3, 2016 by Jenny List 199 Comments

It’s been a long wait, but our latest single board computer for review is finally here! The BBC micro:bit, given free to every seventh-grade British child, has landed at Hackaday courtesy of a friend in the world of education. It’s been a year of false starts and delays for the project, but schools started receiving shipments just before the Easter holidays, pupils should begin lessons with them any time now, and you might even be able to buy one for yourself by the time this article goes to press.

It’s a rather odd proposition, to give an ARM based single board computer to coder-newbie children in the hope that they might learn something about how computers work, after all if you are used to other similar boards you might expect the learning curve involved to be rather steep. But the aim has been to position it as more of a toy than the kind of development board we might be used to, so it bears some investigation to see how much of a success that has been.

Opening the package, the micro:bit kit is rather minimalist. The board itself, a short USB lead, a battery box and a pair of AAA cells, an instruction leaflet, and the board itself. Everything is child-sized, the micro:bit is a curved-corner PCB about 50mm by 40mm. The top of the board has a 5 by 5 square LED matrix and a pair of tactile switches, while the bottom has the surface-mount processor and other components, the micro-USB and power connectors, and a reset button. Along the bottom edge of the board is a multi-way card-edge connector for the I/O lines with an ENIG finish. On the card edge connector several contacts are brought out to wide pads for crocodile clips with through-plated holes to take 4mm banana plugs, these are the ground and 3V power lines, and 3 of the I/O lines.

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Flying Balls Of Molten Aluminum!

June 3, 2016 by Elliot Williams 47 Comments

We’re replacing “holy moley” in our vocabulary. Levitating globs of molten aluminum are that much more amazing. It’s not that we couldn’t believe it would work — we understand the physics after the fact. It’s just that we never would have thought to build an induction forge that can simultaneously melt and levitate a chunk of aluminum. (Video embedded below.)

[imsmoother] has had plans for 3 kW and 10 kW induction heaters online since at least 2011, and we’re wondering how we haven’t covered it before. Anyway, in the video, he’s using the smaller of the two to melt a chunk of aluminum. Continue reading “Flying Balls Of Molten Aluminum!” →

The Minima Is An All-Band HF Transceiver For Under $100

June 2, 2016 by Jenny List 38 Comments

If you have ever browsed an amateur radio magazine you could be forgiven for receiving the impression that it is a pursuit exclusively for the wealthy. Wall-to-wall adverts for very large and shiny transceivers with hefty price tags abound, and every photograph of someone’s shack seems to sport a stack of them.

Of course, this is only part of the story. Amateur radio is and always has been an astonishingly diverse interest, and away from the world of shiny adverts you’ll find a lot of much more interesting devices. A lot of radio amateurs still design and build their own equipment, and the world of homebrew radio is forever producing new ideas.

One such project came to our attention recently, the Minima, an all-band HF SSB transceiver. It’s an interesting device for several reasons, it uses readily available components, it’s an impressively simple design, and it should cost under $100 to build. This might sound a little far-fetched, were it not from the bench of [Ashhar Farhan, VU2ESE], whose similarly minimalist BITX single band SSB transceiver set a new standard for accessible SSB construction a few years ago.

The circuit shares some similarities with the tried-and-tested BITX, using bi-directional amplifier building blocks. The mixers are now FETs rather than diodes, the intermediate frequency has moved from 9MHz to 20MHz, and the local oscillator is now an Arduino-controlled clock generator. The whole thing is designed to be built dead-bug-style if necessary, and two prototypes have been built. We’d expect this design to follow a similar evolution to the BITX, with the global community of radio amateurs contributing performance modifications, and no doubt with some kit suppliers producing PCBs and kits. We think this can only be a good thing, and look forward to covering some of the results.

We’ve featured [Ashhar]’s work here at Hackaday before, when we covered a BITX build. if you’re left wondering what this amateur radio business is all about, we suggest you have a read of [Bill Meara]’s guest post on the subject.

Thanks [Seebach] for the tip.

Tools Of The Trade – Reflow

June 2, 2016 by Bob Baddeley 40 Comments

In our previous issues in this series on making circuit boards, we covered placing solder paste and placing components. Now it’s time to bake our cake!

There are a variety of methods for reflowing a circuit board, but they all rely on a single principle: heat up the solder paste (a mixture of flux and solder) until the flux burns off and the solder becomes liquid, and then cool it down. Accomplishing this once or twice is easy; once you’ve played with a hot plate you’ll swear off through hole. Scaling it up and doing it repeatedly with high yield is extremely challenging, though. Continue reading “Tools Of The Trade – Reflow” →

How Did Pocket NC Survive And Thrive?

June 1, 2016 by Gerrit Coetzee 49 Comments

We had a chance to talk to Matthew Hertel of PocketNC at the Bay Area Maker Faire this year. During the conversation, he answered some questions I’d had about the project since I saw it on Kickstarter, and told a cool story while he was at it.

When the Pocket NC 5-axis Tabletop CNC Mill KickStarter came out, I immediately chocked it up as a failure out of the gate. I figured that there would never be a single delivered unit. It just seemed too impossible. The price was too low for a machine with that many large machined aluminum pieces. It had real linear guides. It had a real spindle and housed a beagle bone black running linuxCNC. It just couldn’t be that cheap. Ends up, I’m quite happy to be wrong. Pocket NC is doing well, delivering their first units, and taking new orders.

The CNC equivalent of a brag track on a hip-hop record.

It’s easy to get jaded with the Kickstarter and IndieGoGo scams that are out there. Or even the disappointing behavior of projects that could be legitimate. People often do failure analysis of companies, but it is also worth investigating what people did right when they are successful.

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Long-Term Review: Weller Magnastat Soldering Iron

June 1, 2016 by Jenny List 47 Comments

One of the things you find yourself doing as a young engineer is equipping yourself with the tools of your trade. These will be the foundations upon which your career is built in a way that a diploma or degree certificate will never be, for the best degree in the world is less useful if the quality of your tools renders you unable to capitalise upon it. You may be lucky enough to make some of them yourself, but others you’ll lust after as unaffordable, then eventually put the boat out a little to buy at the limit of your meager income.

Your bench may have a few of these lifetime tools. They could be something as simple as screwdrivers or you may have one of those indestructible multimeters, but in my case my lifetime tool is my soldering iron. At some time in 1992 I spent about £60($173 back then), a lot of money for a student, on a mains-powered Weller Magnastat. The World Wide Web was still fairly fresh from Tim Berners-Lee’s NeXT in those days, so this meant a trip to my university’s RS trade counter and a moment poring over a telephone-book-sized catalogue before filling in an order slip.

The Magnastat is a simple but very effective fixed-temperature-controlled iron. The tip has a magnet on its rear end which holds closed a power switch for the heating element. When the tip has heated to the Curie temperature of the magnet, it loses its magnetism and the switch opens. The temperature falls to below the Curie temperature and the magnetism returns, the switch closes, the tip warms up again, and the cycle repeats itself. The temperature of the tip is thus dictated by the magnet’s Curie temperature, and Weller provides a range of tips fitted with magnets for different temperatures.

The result is an iron with enough power to solder heat-sucking jobs that would leave lesser irons gasping for juice, while also having the delicacy to solder tiny surface-mount components without destroying them or lifting tracks. It’s not a particularly small or lightweight iron if you are used to the featherlight pencil irons from today’s soldering stations, but neither is it too large or heavy to be unwieldy. In the nearly quarter century I have owned my Magnastat it has had a hand in almost everything I have made, from hi-fi and tube amplifiers through radio transmitters, stripline filters, kits, and too many repairs to mention. It has even been pressed into service plastic-welding a damaged motorcycle fairing. It has truly been a lifetime tool.

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The Most Powerful Diesel Engine

June 1, 2016 by Elliot Williams 71 Comments

Ever. Literally.

A gearhead friend of ours sent along a link to a YouTube video (also embedded below) promising the world’s most powerful engine. Now, we’ll be the first to warn you that it’s just an advertisement, and for something that you’re probably not going to rush out and buy: the Wärtsilä 14RT marine engine.

A tiny bit of math: 96 cm cylinder diameter times 250 cm piston stroke = 1,809,557 CC. And it generates around 107,000 HP. That’s a fair bit, but it runs at a techno-music pace: 120 ~~BPM~~ RPM. With twelve cylinders, we’d love to hear this thing run. Two-strokes make such a wonderful racket! Wonder if they’ve tried to red-line it? It’s a good thing we don’t work at Wärtsilä.

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