A Trove Of 3D Printer Filament Test Data

August 13, 2016 by Gerrit Coetzee 9 Comments

We’re not sure what a typical weekend at [Walter]’s house is like, but we can probably safely assume that any activity taking place is at minimum accompanied by the hum of a 3D printer somewhere in the background.

Those of us who 3D print have had our experiences with bad rolls of filament. Anything from filament that warps when it shouldn’t to actual wood splinters mixed in somewhere in the manufacturing process clogging up our nozzles. There are lots of workarounds, but the best one is to not buy bad filament in the first place. To this end [Walter] has spent many hours cataloging the results of the different filaments that have made it through his shop.

We really enjoyed his comparison of twleve different yellow filaments printed side by side with the same settings on the same printer. You can really see the difference high dimensional tolerance, the right colorant mix, and good virgin plastic stock makes to the quality of the final print. Also, how transparent different brands of transparent actually are as well as the weight of spools from different brands (So you can weigh your spool to see how much is left).

The part we really liked was his list every filament he’s experienced in: PLA, ABS, PETG, Flexible, Nylon, Metal, Wood, and Other. This was a massive effort, and while his review is naturally subjective, it’s still nice to have someone else’s experience to rely on when figuring out where to spend your next thirty dollars.

We’re Fans Of Dave’s Fans

August 13, 2016 by Elliot Williams 73 Comments

Hackaday.io contributor extraordinaire [davedarko] gets hot in the summer. We all do. But what separates him from the casual hacker is that he beat the heat by ordering four 120 mm case fans. He then 3D printed a minimalistic tower frame for the fans, and tied them all together with a ULN2004 and an ESP8266. The whole thing is controlled over the network via MQTT. That’s dedication to staying cool.

We really like the aesthetics of this design. A fan made up of fans! But from personal experience, we also know that these large case fans can push a lot of air fairly quietly. That’s important if you’re going to stand something like this up on your desk. While we’re not sure that a desk fan really needs networked individual PWM speed control, we can see the temptation.

Now that they’re individually controlled, nothing stops [davedarko] from turning this into a musical instrument, or even using the fans to transmit data. The only thing we wouldn’t do, despite the temptation to stick our fingers in the blades, is to complicate the design visually. Maybe that would finally teach the cat not to walk around on our desk.

Hacking When It Counts: Spy Radios

August 12, 2016 by Dan Maloney 33 Comments

World War II can be thought of as the first electronic war. Radio technology was firmly established commercially by the late 1930s and poised to make huge contributions to the prosecution of the war on all sides. Radio was rapidly adopted into the battlefield, which led to advancements in miniaturization and ruggedization of previously bulky and fragile vacuum tube gear. Radios were soon being used for everything from coordinating battlefield units to detonating anti-aircraft artillery shells.

But it was not just the battlefields of WWII that benefitted from radio technology. From apartments in Berlin to farmhouses in France, covert agents toiled away over sophisticated transceivers, keying in coded messages and listening for instructions. Spy radios were key clandestine assets, both during the war and later during the Cold War. Continue reading “Hacking When It Counts: Spy Radios” →

From Project To Kit: Instructions Are Everything

August 12, 2016 by Jenny List 26 Comments

A printed copy of the instructions for our example kit

We’ve had two previous articles in this series on turning a personal electronic project into a saleable kit, in which we’ve examined the kit market in a broader context for a new entrant, and gone on to take a look at the process of assembling the hardware required to create a product. We’ve used an NE555 LED flasher as a simple example , from which we’ve gone through the exercise of setting a cost of production and therefore a retail price.

The remaining task required to complete our kit production is to write the documentation that will accompany it. These will be the instructions from which your customers will build the kit, and their success and any other customers they may send your way will hang on their quality. So many otherwise flawless kits get this part of the offering so wrong, so for a kit manufacturer it represents an easy win into which to put some effort.
Continue reading “From Project To Kit: Instructions Are Everything” →

Tattoos By Robotic Arm With Pinpoint Accuracy

August 12, 2016 by James Hobson 66 Comments

Tattoos are an ancient art, and as with most art, is usually the domain of human expertise. The delicate touch required takes years to master, but with the capacity for perfect accuracy and precision movements, enlisting a robotic arm and some clever software to tattoo a willing canvas is one step closer thanks to the efforts of [Pierre Emm] and [Johan da Silveira].

They began by using a 3D printer modified to ‘print’ with a tattoo needle. Catching the interest of the Applied Research Lab at Autodesk, the next logical step was to use an industrial robot arm get a human under the tattooing machine — dubbed Tatoué — after scanning the limb in question and loading it into Dynamo, their parametric design environment to map the design onto the virtual limb.

Continue reading “Tattoos By Robotic Arm With Pinpoint Accuracy” →

Pimoroni Wash Their Hands Of Arduino

August 11, 2016 by Jenny List 115 Comments

One of the big stories of last year was the fracture of the official Arduino supply into two competing organisations at daggers drawn, each headed by a different faction with its origins in the team that gave us the popular single board computers. Since then we’ve had Arduinos from Arduino LLC (the [Massimo] Arduino.cc, arguably the ‘original’, and Arduino trademark holder in the United States) and Arduino SRL (the [Musto] Arduino.org, and owner of the Arduino trademark everywhere except the US) , two websites, two forks of the IDE, and “real” Arduino boards available under a couple of names depending on where in the world you live due to a flurry of legal manoeuvres. Yes. it’s confusing.

Today came news of a supplier throwing its hands up in despair at the demands imposed on them as part of this debacle. Pimoroni, famous as supplier of Raspberry Pi goodies, has put up a blog post explaining why they will henceforth no longer be selling Arduinos. They took the side of Arduino LLC, and the blog post details their extensive trials and delays in making contact with the company before eventually being told they would have to agree to purchase substantial stocks both Arduino and Genuino branded versions of identical products and agree to sell them through separate supply channels for both Europe and the rest of the world before they could proceed. This is not a practical proposition for a small company, and the Pimoroni people deliver a very pithy explanation of exactly why towards the bottom of their post.

We’ve covered the Arduino versus Arduino debacle extensively in the past, this is simply the latest in a long line of stories. Pimoroni have hit the nail on the head when they make the point that the customers and suppliers really don’t care about spats between the various inheritors of the Arduino legacy, they just want an Arduino. And with so many other Arduino-compatible boards available they don’t have to look very hard to find one if the right shade of blue solder-resist or the shape of the map of Italy on the back isn’t a special concern. Can we be the only ones wishing something like this might knock a bit of sense into the various parties?

Tearing Into Delta Sigma ADCs Part 2

August 11, 2016 by Bil Herd 21 Comments

In part one, I compared the different Analog to Digital Converters (ADC) and the roles and properties of Delta Sigma ADC’s. I covered a lot of the theory behind these devices, so in this installment, I set out to find a design or two that would help me demonstrate the important points like oversampling, noise shaping and the relationship between the signal-to-noise ratio and resolution.

Modulator Implementation

Check out part one to see the block diagrams of what what got us to here. The schematics shown below are of a couple of implementations that I played with depicting a single-order and a dual-order Delta Sigma modulators.

Basically I used a clock enabled, high speed comparator, with two polarities in case I got it the logic backwards in my current state of burn out to grey matter ratio. The video includes the actual schematic used.

Since I wasn’t designing for production I accepted the need for three voltages since my bench supply was capable of providing them and this widget is destined for the drawer with the other widgets made for just a few minutes of video time anyway. Continue reading “Tearing Into Delta Sigma ADCs Part 2” →