Teardown

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Up Close And Personal With A MEMS Microphone

December 20, 2023 by 14 Comments

If you’ve ever wondered what lies beneath the barely visible hole in the can of a MEMS microphone, you’re in luck, because [Zach Tong] has a $10 pair of earbuds to sacrifice for the cause and an electron microscope.

For the uninitiated, MEMS stands for microelectromechanical systems, the tiny silicon machines that power some of the more miraculous functions of smartphones and other modern electronics. The most familiar MEMS device might be the accelerometer that gives your phone a sense of where it is in space; [Zach] has a deep dive into MEMS accelerometers that we covered a while back.

MEMS microphones seem a little bit easier to understand mechanically, since all they have to do is change vibrations in air into an electrical signal. The microphone that [Zach] tore down for this video is ridiculously small; the SMD device is only about 3 mm long, with the MEMS chip under the can a fraction of a millimeter on a side. After some overall views with the optical microscope, [Zach] opened the can and put the guts under his scanning electron microscope. The SEM shots are pretty amazing, revealing a dimpled silicon diaphragm over a second layer with holes etched right through it. The dimples on the diaphragm nest into the holes, forming an air-dielectric capacitor whose capacitance varies as sound waves vibrate the diaphragm.

The most visually interesting feature, though, might be the deep cavity lying behind the two upper surfaces. The cavity, which [Zach] says bears evidence of having been etched by the deep reactive ion etching method, has cool-looking corrugations in its walls. The enormity of the cavity relative to the thin layers covering it suggests it’s a resonating cavity for the sound waves.

Thanks to [Zach] for this in-depth look at a device that’s amazingly complex yet remarkably simple.

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It’s An Audio Distortion Analyzer, Just Not The One You Were Hoping For

December 19, 2023 by 7 Comments

An audio distortion analyzer is a specialist piece of analogue test equipment that usually costs a lot of money and can be hard to track down on the second hand market. Finding one is a moment of luck for the average engineer then, but [Thomas Scherrer OZ2CPU]’s discovery isn’t quite what he might have hoped for. Nonetheless, his Bang and Olufsen K3 Distortion meter DM1 from 1979 is still an interesting and high quality piece of test equipment, and the video below the break makes for a worthwhile watch.

Bang and Olufsen are best known for high-end design Hi-Fi units, thus it’s a surprise to find that in the past they also manufactured test equipment. This distortion meter isn’t a general purpose one, instead it’s designed to measure tape recorders in particular, and it uses an elegant technique. Instead of injecting a sine wave and removing it from what comes out in order to measure the products of the distortion, it records a 333 Hz sine wave onto a tape, then measures the strength of its 3rd harmonic at 1 kHz as an indication of distortion. It’s a working distortion meter made with clever analogue circuitry for a fraction of the cost of the more conventional models that HP would have sold you at the same time, even if it doesn’t give the same THD figure you might have been looking for.

If distortion interests you, it’s a subject we’ve looked at in the past.

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Repairing An HP Power Supply

December 15, 2023 by 3 Comments

One of the interesting things about living in modern times is that a confluence of the Internet and rapid changes in the electronics industry means that test gear that used to be astronomically priced is now super affordable. Especially if, like [Frankie Mashockie], you can do a little repair work. He picked up an HP6038A power supply for $50. We couldn’t find the original list price, but even refurbs from “professional” sources go for around $800. However, the $50 price came with a “for parts” disclaimer.

The power supply is autoranging. You usually think of that as a feature of meters. In a power supply, autoranging means the device can adjust the voltage based on load as you can see explained in the video below.

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Marconi Circuit Magnification Meter Gives Up Secrets

December 9, 2023 by 5 Comments

[Thomas] picked up a Marconi TF1245 with dents and dings. We have to admit that we had not heard of a “circuit magnification meter,” but apparently, this was a thing in the late 1960s and early 1970s. Turns out, we have heard of this kind of meter before, but it was called a Q meter. The device works using a very low-impedance resonant circuit and a very high-impedance voltmeter. It measures the ratio of the voltage across the known circuit and the unknown circuit. This particular meter needs an external signal source with very special characteristics. You can see the well-built device in the video below.

The unit didn’t seem to work, but we suspect that it didn’t like his normal signal source. According to a comment in the manual, the matching signal generator delivered 0.5V into a 0.5 ohm load. You could also use a matching transformer to get to the required match.

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Life Imitates ART (ART-13, That Is)

November 23, 2023 by 4 Comments

[Mr. Carlson] has been restoring vintage military radios, and as part of his quest, he received an ART-13 transmitter. Before he opened the shipping box, he turned on the camera, and we get to watch from the very start in the video below. These transmitters were originally made by Collins for the Navy with an Army Air Corps variant made by Stewart-Warner. Even the Russians made a copy, presumably by studying salvaged units from crashed B-29s.

The transmitter puts out 100 watts at frequencies up to 18.1 MHz. The tubes needed a plate supply, and so, like many radios of the era, this one used a dynamotor. Think of it as a motor running at one voltage and turning a generator that produces a (usually) higher voltage. If you ever used a radio with one, you know you didn’t need an “on the air” sign — the whine of the thing spinning would let everyone know you had the key or microphone button pushed down. It’s an interesting piece of bygone tech that we’ve looked into previously.

The transmitter wasn’t in perfect shape, but we’ve seen worse. When the lid comes off, you can practically smell the old radio odor. There are tubes, coils, and even a vacuum relay, presumably for transmit/receive switching of the antenna. [Carlson] also tears open the dynamotor which is something you don’t see every day.

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Computer Gear With — Um — Gears

November 21, 2023 by 10 Comments

Analog computers have been around in some form for a very long time. One very obvious place they were used was in military vehicles. While submarine fire computers and the Norden bombsight get all the press, [msylvain59] has a lesser-known example: an M13A1 ballistic computer from an M48 tank that he tears down for us in the video below.

The M48, known as a Patton, saw service from 1952 to 1987. Just looking at the mechanical linkage to the tank’s systems is impressive. But inside, it is clear this is a genuinely analog computer. The thing is built — quite literally — like a tank. What was the last computer you opened that needed a hammer? And inside, you’ll find gears, bearings, and a chain!

We don’t pretend to understand all the workings. These devices often used gears and synchros (or selsyns, if you prefer) to track the position of some external thing. But we are guessing there was a lot more to it than that. It’s probably an exciting process to see something like that designed from scratch.

We did think of the Norden when we saw this. Hard to imagine, but there were “general purpose” analog computers.

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A Classic Shortwave Radio Restored

November 12, 2023 by 20 Comments

Before the Internet, if you wanted to hear news from around the world, you probably bought a shortwave receiver. In the golden age of world band radio, there was a great deal of high-quality programming on the shortwave bands and a large variety of consumer radios with shortwave bands. For example, the Sony CRF-160 that [M Caldeira] is restoring dates from the late 1960s or early 1970s and would have been a cool radio in its day. It retailed for about $250 in 1972, which sounds reasonable, but — don’t forget — in 1972 that would have been a 10% downpayment on a new car or enough to buy a Big Mac every day for a year with change left over.

As you can see in the video below, the radio seemed to work well right out of the gate, but the radio needed some rust removal and other sprucing up. However, it is an excellent teardown, with some tips about general restoration.

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