The World’s First Microprocessor: F-14 Central Air Data Computer

January 30, 2024 by Maya Posch 33 Comments

When the Grumman F-14 Tomcat first flew in 1970, it was a marvel. With its variable-sweep wing, twin tail, and sleek lines, it quickly became one of the most iconic jet fighters of the era — and that was before a little movie called Top Gun hit theaters.

A recent video by [Alexander the ok] details something that was far less well-documented about the plane, namely its avionics. The Tomcat was the first aircraft to use a microprocessor-driven flight system, as well as the first microprocessor unit (MPU) ever demonstrated, beating the Intel 4004 by a year. In 1971, one of the designers of the F-14’s Central Air Data Computer (CADC) – [Ray Holt] – wrote an article for Computer Design magazine that was naturally immediately classified by the Navy until released to the public in 1998.

The MPU in the CADC is called the Garrett AiResearch MP944, and consists of a number of ICs that together form a full computer. These were combined in the CADC with additional electronics to control many elements of the airplane automatically, including the weapons system and the variable-sweep wing configuration. This was considered to be essential based on experiences with the F-111 and its very complex electromechanical flight computer, which was an evolution of the 1950s-era Bendix CADC.

The video goes through the differences between the 4-bit Intel 4004 and the 20-bit MP944, questioning whether the 4004 is even really an MPU, the capabilities of the MP944 and its system architecture. Ultimately the question of ‘first’ and that of ‘what is an MPU’ will always be somewhat fuzzy depending on your definitions, but there is no denying that the MP944 was a marvel of large-scale integration.

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Teardown Of FGM-148 Javelin Missile’s Guidance Computer

December 21, 2023 by Maya Posch 45 Comments

You know it’s a good teardown when [Michel] starts off by saying to not ask him where exactly he got the guidance section of an FGM-148 Javelin from. This shoulder-launched anti-tank guided missile (ATGM) is a true marvel of engineering that has shown its chops during recent world events. As a fire-and-forget type guided missile it is designed to use the internal IR tracker to maintain a constant lock on the target, using its guidance system to stay exactly on track.

FGM-148 Javelin schematic overview. (Source: U.S. Army, FM 3-22.37)

Initially designed in 1989 and introduced into service in 1996, it has all the ceramic-and-gold styling which one would expect from a military avionics package from the era. Tasked with processing the information from the IR sensor, and continuously adjusting the fins to keep it on course, the two sandwiched, 3 mm thick PCBs that form the main section of the guidance computer are complemented by what looks like a milled aluminium section which holds a sensor and a number of opamps, all retained within the carbon-fiber shell of the missile.

In the video [Michel] looks at the main components, finding datasheets for many commercially available parts, with the date codes on the parts confirming that it’s a late 80s to early 90s version, using presumably a TMS34010 as the main CPU on the DSP board for its additional graphics-related instructions. Even though current production FGM-148s are likely to use far more modern parts, this is a fun look at what was high-end military gear in the late 1980s and early 1990s.

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Open Source Spacecraft Avionics With NASA’s Core Flight System

November 30, 2023 by Maya Posch 17 Comments

One thing about developing satellites, spacecraft, rovers and kin is that they have a big overlap in terms of functionality. From communication, to handling sensors, propulsion, managing data storage, task scheduling and so on, the teams over at NASA have found over the years that with each project there was a lot of repetition.

Block diagram of a simplified avionics system. (Credit: NASA)

Either they were either copy-pasting code from old projects, or multiple teams were essentially writing the same code.

To resolve this inefficiency NASA developed the Core Flight System (cFS), a common software framework for spacecraft, based on code and lessons from various space missions. The framework, which the space agency has released under the Apache license, consists of an operating system abstraction layer (OSAL), the underlying OS (VxWorks, FreeRTOS, RTEMS, POSIX, etc.), and the applications that run on top of the OSAL alongside the Core Flight Executive (cFE) component. Here cFS apps can be loaded and unloaded dynamically, along with cFS libraries, as cFS supports both static and dynamic linking.

There are a few sample applications to get started with, and documentation is available, should you wish to use cFS for your own projects. Admittedly, it’s a more complex framework than you’d need for a backyard rover. But who knows? As access to space gets cheaper and cheaper, you might actually get the chance to put together a DIY CubeSat someday — might as well start practicing now.

Vintage Artificial Horizon Is Beautiful In Motion

August 15, 2023 by Lewin Day 10 Comments

Attitude indicators are super useful if you’re flying a plane, particularly in foggy conditions or over water. They help you figure out which way the plane is pointing relative to the unforgiving ground below. [Hack Modular] has been toying with a few, and even figured out how to get them powered up!

The attitude indicators use spinning gyroscopes to present a stable artificial horizon when a plane is in motion. Airworthy models are highly expensive, but [Hack Modular] was experimenting with some battered surplus examples. He sets about opening the delicate gauges, noting the seals and other features intended to protect the equipment inside. We get a great look at the gimbals and the reset mechanism used to zero out the device. He then pulls a classic mechanic’s trick, robbing a few screws from Peter to reassemble Paul.

We wouldn’t trust the gauges for flight duty, but they look great when powered up, all lit and spinning. They have the beautiful vintage glow that you only get from filament bulbs and deftly painted instrumentation. While avionics don’t come cheap off the shelf, it’s worth tinkering with cheap older gear if you can find it. The engineering involved, even in older equipment, is truly impressive. Video after the break.

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Teardown Of An Aircraft Video Symbol Generator

June 19, 2023 by Dave Rowntree 17 Comments

[Adrian Smith] recently scored an avionics module taken from a British Aerospace 146 airliner and ripped it open for our viewing pleasure. This particular aircraft was designed in the early 1980s when the electronics used to feed the various displays in the cockpit were very different from modern designs. This particular box is called a ‘symbol generator’ and is used to generate the various real-time video feeds that are sent to the cockpit display units. Various instruments, for example, the weather radar, feed into it, and it then reformats the video if needed, mixing in any required additional display.

Top view of the symbol generator instrument rack

There are many gold-plated chips on these boards, which indicates these may be radiation-hardened versions of familiar devices, most of which are 54xx series logic. 54xx series logic is essentially the same functionally as the corresponding 74xx series, except for the much wider operating temperature range mandated by military and, by extension, commercial aviation needs. The main CPU board appears to be based around the Intel 8086, with some Zilog Z180 compatible processors used on the two video display controller boards. We noted the Zilog Z0853604, which is their counter/timer/GPIO chip. Obviously, there are many custom ASICs produced by Honeywell as well as other special order items that you’ll never find the datasheet for. Now there’s a challenge!

Finally, we note the standard 400 Hz avionics-standard power supply, which, as some may know, is the standard operating frequency for the AC power system used within modern aircraft systems. The higher frequency (compared to 50 or 60 Hz) means the magnetic components can be physically smaller and, therefore, lighter for a given power handling capability.

We see a lot of avionics teardowns, likely because they’re fascinating. Here’s some more British military gear, an interesting RF distance measuring box from the 1970s, and finally, some brave soul building their own avionics gear. What could possibly go wrong?

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A Look Inside A Vintage Aircraft Altimeter

May 10, 2023 by Dan Maloney 21 Comments

There’s a strange synchronicity in the projects we see here at Hackaday, where different people come up with strikingly similar stuff at nearly the same time. We’re not sure why this is, but it’s easily observable, with this vintage altimeter teardown and repair by our good friend [CuriousMarc] as the latest example.

The altimeter that [Marc] dissects in the video below was made by Kollsman, which is what prompted us to recall this recent project that turned a jet engine tachometer into a CPU utilization gauge. That instrument was also manufactured by Kollsman, but was electrically driven. [Marc]’s project required an all-mechanical altimeter, so he ordered a couple from eBay.

Unfortunately, thanks to rough handling in transit they arrived in less than working condition, necessitating the look inside. For which we’re thankful, of course, because the guts of these aneroid altimeters are quite impressive. The mechanism is all mechanical, with parts that look like something [Click Spring] would make for a fine timepiece. [Marc]’s inspection revealed the problem: a broken pivot screw keeping the expansion and contraction of the aneroid diaphragms from transmitting force to the gear train that moves the needles. The repair was a little improvisational, with 0.5-mm steel balls used to stand in for the borked piece. It may not be flight ready, but it worked well enough to get the instrument back in action.

We suspect that [Marc] won’t be able to leave well enough alone on this one, so we’ll be on the lookout for a proper repair. In the meantime, he’ll be able to use this altimeter in the test setup he’s building to test a Bendix air data computer from a 1950s-era jet fighter. Continue reading “A Look Inside A Vintage Aircraft Altimeter” →

Jet Engine Tachometer Turned Into Unique CPU Utilization Meter

May 4, 2023 by Dan Maloney 16 Comments

When you’ve got a piece of interesting old aviation hardware on your desk, what do you do with it? If you’re not willing to relegate it to paperweight status, your only real choice is to tear it down to see what makes it tick. And if you’re lucky, you’ll be able to put it to work based on what you learned.

That’s what happened when [Glen Akins] came across a tachometer for a jet airplane, which he promptly turned into a unique CPU utilization gauge for his computer. Much of the write-up is concerned with probing the instrument’s innards to learn its secrets, although it was clear from the outset that his tachometer, from Kollsman Instruments, was electrically driven. [Glen]’s investigation revealed a 3-phase synchronous motor inside the tach. The motor drives a permanent magnet, which spins inside a copper cup attached to the needle on the tach’s face. Eddy currents induced in the cup by the spinning magnet create a torque that turns the needle against the force of a hairspring. Pretty simple — but how to put the instrument to work?

[Glen]’s solution was to build what amounts to a variable frequency drive (VFD). His power supply is based on techniques he used to explore aircraft synchros, which we covered a while back. The drive uses a trio of MCP4802 8-bit DACs to generate three phase-shifted sine waves via direct digital synthesis with an RP2040. The 3-phase signal drives the motor and spins the dial, with 84-Hz corresponding to full-scale deflection.

The video below shows the resulting CPU utilization gauge — which just queries for the current load level and sends it to the RP2040 over serial — in action. It’s not exactly responsive to rapid changes, but that’s to be expected from a mechanical system. And compared to exploring such a nice instrument, it really doesn’t matter.

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