See The Fabulous Workmanship In This Smart Pressure Regulator

August 28, 2018 by Donald Papp 8 Comments

For many projects that require control of air pressure, the usual option is to hook up a pump, maybe with a motor controller to turn it on and off, and work with that. If one’s requirements can’t be filled by that level of equipment and control, then it’s time to look at commercial regulators. [Craig Watson] did exactly that, but found the results as disappointing as they were expensive. He found that commercial offerings — especially at low pressures — tended to leak air, occasionally reported incorrect pressures, and in general just weren’t very precise. Out of a sense of necessity he set out to design his own electronically controlled, closed-loop pressure regulator. The metal block is a custom manifold with valve hardware mounted onto it, and the PCB mounted on top holds the control system. The project logs have some great pictures and details of the prototyping and fabrication process.

This project was the result of [Craig]’s work on a microfluidics control system, conceived because he discovered that much of the equipment involved in these useful systems is prohibitively expensive for small labs or individuals. In the course of developing the electronic pressure regulator, he realized it could have applications beyond microfluidics control, and created it as a modular device that can easily be integrated into other systems and handle either positive or negative pressure. It’s especially well-suited for anything with low air requirements and a limited supply, but with a need for precise control.

3D Printing A Printing Press

August 26, 2018 by Jenny List 3 Comments

If you move among artists, you may have encountered a few printmakers. They create a drawing by cutting through a wax layer that has been deposited on a sheet of copper, then etching the plate and removing the wax. Ink is then rolled onto the plate and cleaned from the flat surface, remaining in the cracks created by the etching. A print is made by putting inked plate and a sheet of paper through a roller press at significant pressure, squeezing the ink from the cracks onto the paper. The result is a beautiful print, but the press required to do the job is by no means cheap.

[Martin Schneider] has addressed this expense with his Open Press project, by producing a printmaking press that can be 3D-printed for a fraction of the outlay of a traditional press. It’s by no means a large model, but appears no less functional for it.

The form of the press is straightforward enough, with a print bed that is drawn between a pair of rollers by a rack-and-pinion gear, and as you would imagine the construction is quite substantial. It’s all CC licensed, and you can make one for yourself if you would like, by downloading the files from Thingiverse.

It’s fair to say that printmaking hasn’t appeared much here, but we can see this press could have significant use beyond artistic applications. Meanwhile it’s a great example of 3D printing providing the means to reduce the barrier to entry for something that was previously quite an expensive pursuit.

UnMaker 2.0 Is Wile E Coyote’s Dead Blow Hammer

August 25, 2018 by Lewin Day 13 Comments

Hammers! They’re good for knocking in nails, breaking things apart, and generally smashing up the joint, if you’re in such a mood. Typically, they’re made of iron or steel and come in a variety of sizes depending on the purpose — from tiny chipping hammers for delicate sculpture work, to the heavy-duty sledge for tearing through building materials. But what if you built your own comically large mallet? Enter UnMaker 2.0.

The hammer receiving an eye-catching lick of paint.

Basically, it’s a really big hammer. It’s vaguely reminiscent of a dead blow type design, in that it consists of a moderately shock-absorbing outer shell filled with heavier material. In this case, steel ball bearings find a home inside the shell made out of maple and with a traditional tapered handle. In many ways it’s quite a typical build — other than the fact of its gigantic size and 34-pound head weight. Both of these make it a shoe-in for the ACME catalog. That roadrunner won’t know what hit him.

[Kevin] reports that it is not so much “swung” as it is “raised and allowed to drop”, due to its impressive weight. Clearly, it packs a punch. It’s a solid follow-on from the group’s former work – a truly gigantic utility knife.

Simulate PIC And Arduino/AVR Designs With No Cloud

August 22, 2018 by Al Williams 17 Comments

I’ve always appreciated simulation tools. Sure, there’s no substitute for actually building a circuit but it sure is handy if you can fix a lot of easy problems before you start soldering and making PCBs. I’ve done quite a few posts on LTSpice and I’m also a big fan of the Falstad simulator in the browser. However, both of those don’t do a lot for you if a microcontroller is a major part of your design. I recently found an open source project called Simulide that has a few issues but does a credible job of mixed simulation. It allows you to simulate analog circuits, LCDs, stepper and servo motors and can include programmable PIC or AVR (including Arduino) processors in your simulation.

The software is available for Windows or Linux and the AVR/Arduino emulation is built in. For the PIC on Linux, you need an external software simulator that you can easily install. This is provided with the Windows version. You can see one of several videos available about an older release of the tool below. There is also a window that can compile your Arduino code and even debug it, although that almost always crashed for me after a few minutes of working. As you can see in the image above, though, it is capable of running some pretty serious Arduino code as long as you aren’t debugging.

Continue reading “Simulate PIC And Arduino/AVR Designs With No Cloud” →

Measure Resistance The Colourful Way

August 22, 2018 by Jenny List 30 Comments

One of the first things anyone with an interest in electronics learns is the resistor colour code. The colour of the first band reveals the first figure, the second the subsequent figure, and the third a power-of-ten multiplier. At first you learn these colours, but eventually you just recognise the values through familiarity. You don’t have to think about multipliers when you see orange-orange-red, you just know that it’s a 3K3 resistor.

[Plusea] has come up with an entertaining interface for an ohmmeter, which instead of displaying the resistance on an LCD or a meter shows it as the colours of the code, via a set of addressable LEDs. The work is done by an ATtiny85 microcontroller, and the whole thing is mounted on a flexible PCB (fabrication of which is itself interesting, placing cut copper traces on a sheet of kapton and covering with a second kapton layer cut to be the solder mask). There is even a clever integration of a CR2032 battery holder from the PCB itself, though they admit that it could be made more compact with the use of SMD components instead of through-hole.

The write-up and associated photo album tells us a lot about the project, but is missing a crucial detail: a shot of it working. We’ll give them the benefit of the doubt on that front though, because we like the idea and its execution.

Strangely, this isn’t the first ohmmeter to use the resistor colour code in this way, we’ve previously brought you one featuring a light-up giant resistor.

Hardware Store White Balance Reference

August 21, 2018 by Tom Nardi 23 Comments

We live in a time in which taking pictures is preposterously easy: take out your phone (assuming it wasn’t already in your hands), point it at something, and tap the screen. The camera hardware and software in even basic smartphones today is good enough that you don’t need to give it much more thought than that to get decent pictures. But what if you want to do better than just decent?

Ideally you’d take photos lit by high temperature lights, but failing that, you might need to compensate by adjusting the white balance during post-processing. But to accurately adjust white balance you need a pure white reference point in the image. Thanks to some diligent research by the folks at the FastRawViewer blog, we now have a cheap and widely available source for a pure white reference material: PTFE pipe tape.

Alright, we know what you’re thinking: how hard could it be to find a white object? Well, if you’re talking about really white, it can actually be quite difficult. Take a walk down the paint aisle of your local hardware store and see just how many “whites” there actually are. Think the shirt your subject is wearing is really white? Think you can use the glossy white smartphone in their hand as a reference? Think again.

By taking a rubber eraser and wrapping it with a few layers of the PTFE tape, you can create a white reference that’s so cheap it’s effectively disposable. Which is good, because protecting your white reference object and keeping it clean can be a challenge in itself. But with a PTFE tape reference, you can just chuck the thing when the photo shoot is done.

Combine this cheap white reference with some of the DIY photography lighting setups we’ve covered in the past, and you’ll be well on the way to getting better images to document all your projects. Just remember to submit them to us when you’re done.

[Thanks to Keith Olson for the tip.]

Plasma Etching In A Microwave

August 21, 2018 by Brian Benchoff 10 Comments

Deep inside your smartphone are a handful of interesting miniature electromechanical devices. The accelerometer is a MEMS device, and was produced with some of the most impressive industrial processes on the planet. Sometimes, these nanoscale devices are produced with plasma etching, which sounds about as cool as it actually is. Once the domain of impossibly expensive industrial processes, you can now plasma etch materials in a microwave.

Of course, making plasma in this way is nothing new. If you cut a grape in half and plop it in a microwave, some really cool stuff happens. This is just the 6th grade science class demonstration of what a plasma is, and really it’s only a few dissociated water, oxygen, and nitrogen molecules poofing in a microwave. To do something useful with this plasma, you need a slightly more controlled environment.

The researchers behind this paper used a small flask with an evacuated atmosphere (about 300 mTorr) placed into a microwave for a few seconds. The experiments consisted of reducing graphene oxide to graphene, with the successful production of small squares of graphene bonded to PET film. Other experiments changed the optical properties of a zinc oxide film deposited onto a glass microscope slide and changing a PDMS film from being hydroscopic to hydrophobic.

While the results speak for themselves — you can use a microwave to generate plasma, and that plasma can change the properties of any exposed material — this is far from a real industrial process. That said, it’s good enough for an experiment and another neat technique in the home lab’s bag of tricks.