If you’re into building large projects, you’ll eventually find yourself looking at wire rope. Multistrand steel wire used as antenna guy wires, bridge supports, and plenty of other uses. The [HowNot2] team tested an old rule of thumb for wire rope. “Never saddle a dead horse”.
Click through the break for more:
Can you use brake cleaner for flux removal on PCBs? According to [Half Burnt Toast], yes you can. But should you? Well, that’s another matter.
In our experience, flux removal seems to be far more difficult than it should be. We’ve seen plenty of examples of a tiny drop of isopropyl alcohol and a bit of light agitation with a cotton swab being more than enough to loosen up even the nastiest baked-on flux. If we do the same thing, all we get is a gummy mess embedded with cotton fibers smeared all over the board. We might be doing something wrong, or perhaps using the wrong flux, but every time we get those results, we have to admit toying with the idea of more extreme measures.
[Toast] went there, busting out a fresh can of brake cleaner and hosing down some of the crustier examples in his collection. The heady dry-cleaner aroma of perchloroethylene was soon in the air, and the powerful solvent along with the high-pressure aerosol blast seemed to work wonders on flux. The board substrate, the resist layer, and the silkscreen all seemed unaffected by the solvent, and the components were left mostly intact; one LED bar graph display did a little melty, though.
So it works, but you might want to think twice about it. The chlorinated formula he used for these tests is pretty strong stuff, and isn’t even available in a lot of places. Ironically, the more environmentally friendly stuff seems like it would be even worse, loaded as it is with acetone and toluene. Whichever formula you choose, proceed with caution and use the appropriate PPE.
What even is flux, and what makes it so hard to clean? Making your own might provide some answers.
Continue reading “Blast Away The Flux — With Brake Cleaner?”
Over the last few decades, electronic devices have drastically changed. Radios that once had point-to-point wiring gave way to printed circuit boards with through-hole parts, and now microscopic surface mount devices are the norm. But most of us still use probes that would have been just fine for a 1940s receiver. There are other options, of course. Among other things, you can now buy meters that have built-in tweezer probes. While not the first, the FNIRSI LCR-ST1 are affordable, and [TheHWcave] puts them to the test in the video below.
The tweezers come with two different pointy ends. It is more or less one of those testers that can identify and measure various components. Instead of the customary socket, this one has tweezer ends and, perhaps, a few extra functions.
Whether you only dabble in electronics as a hobby or it’s your full-time job, there are few tools as indispensable as the multimeter. In fact, we’d be willing to bet nearly everyone reading this site owns at least one of them. But as common and mindbogglingly useful as they may be, they aren’t perfect. Even the high-end models will invariably have some annoyance that only reveals itself once you become intimately acquainted with it.
Most people would just live with those quirks, especially when dealing with a cheaper model. But not [John Duffy]. Deciding nothing but perfection would do, he took every favorite feature he’d ever run into while using other multimeters and combined them into his scratch-built HydraMeter. In the process, he managed to come up with a few new ideas that push this device into a league of its own.
Some of the features of the HydraMeter will look familiar. You might even have them on your own personal meter, such as the wireless removable display module. Other features you’ll wish your meter had, such as the removable cartridge on the front of the device that lets you rapidly swap out a burned fuse. On the other side of the spectrum, there are some esoteric features that might leave you scratching your head. The ability to tell exactly how the meter is configured at a glance thanks to its exclusive use of toggle switches has a certain hacker appeal, but it’s a tricky user interface for most folks.
While the overall design of the HydraMeter may be divisive, one thing we can all agree on is that getting the project to this state took incredible determination. Over the years we’ve only seen a handful of individuals attempt to develop their own multimeters, and even then, none of them approached this level of fit and finish. The fact that [John] has turned all that effort over to the community by releasing his design under the CERN license is truly admirable.
[John] brought the HydraMeter out to Pasadena back in November for Supercon, and it got quite a reaction. And if you don’t like the user interface, it’s not hard to imagine how you could change it. This project has unquestionably pushed the state of the art for open source multimeters forward, and we’re eager to see where it goes from here.
Continue reading “Open Source Multimeter Raises The Bar For DIY Tools”
We know, you’ve already got a USB to serial adapter. Probably several of them, in fact. But that doesn’t mean you couldn’t use one more — especially when it’s as as cleverly designed as this one from [Anders Nielsen].
The first thing you notice about this adapter, and the big departure from the ones that are likely littering your parts bin, is that it terminates in a full-size male DSUB9 connector. With the ability to be directly plugged into a RS-232 port, this adapter will certainly catch the eye of retrocomputer enthusiasts. With a clever arrangement of jumpers, you can even reconfigure the RX and TX lines to be straight-through or cross over as needed.
But if you’re working with something that doesn’t have a literal serial port, no worries. All of the lines coming from the CH340G chip are broken out to a header so you can connect it up to whatever device you’re working with via jumpers.
In fact, if you’re really sure you’ll never need that RS232 feature, the PCB is even designed in such a way that you can simply snap it off. Admittedly it might seem a little odd to get a device like this if you didn’t want that capability. But once broken off, it’s not like the components go to waste. [Anders] has designed the board in such a way that if you flip it over and install a right-angle header, you can use the RS232 segment on a breadboard.
But the list of features doesn’t stop there. There’s also a 3.3 V regulator on board that you can use to power external circuits, as well as breakouts for the data lines in the USB-C connector. In keeping with the theme of the device, that part of the PCB can also be snapped off if you want to use it elsewhere.
Most folks probably’ won’t need all the capabilities offered by this particular serial adapter, and that’s fine. We’re still happy that it’s out in the wild and available for the community to use and adapt as an open source project.
Continue reading “Break Me Off A Piece Of That Open Source Serial Adapter”
The Swiss Army knife is the most well-known multitool, combining a bunch of functionality into a compact package. [Jeff Gough] decided to build a custom example featuring a selection of his favorite tools.
He documents the build in a video series on YouTube (see below). [Jeff] decided to take on the project as a gift for his mother after she’d mentioned she’d wanted a Swiss Army-style knife with a horse’s hoof tool and finished in the classic shade of British Racing Green.
[Jeff] starts by disassembling an existing knife, taking care not to damage it in the process. He then makes and installs multiple custom tools, including the aforementioned horse hoof tool and a RADAR/NKS key for opening disabled toilets in the UK. He even crafts a bespoke Philips head screwdriver, too. Finally, he assembles everything back together and gives the build a beautiful green finish.
A Swiss Army knife can be a neat gift, but it’s even nicer when it’s got a personal touch like this one. We’ve featured some other nifty multitools before, too. Not all Swiss Army knives actually contain a, you know, knife. No kidding.
Embossed leather belts can be deliciously stylish. However, the tooling for making these fashionable items is not always easy to come by, and it rarely comes cheap. What do we do when a tool is expensive and obscure? We 3D print our own, as [Myth Impressions] demonstrates.
The build is based around a Harbor Freight pipe bender. However, instead of the usual metal tooling, it’s been refitted with a printed embossing ring specifically designed for imprinting leather. The tool features raised ridges in an attractive pattern, and the pipe bender merely serves as a straightforward device for rolling the plastic tooling over a leather belt blank. Once cranked through the machine, the leather belt comes out embossed with a beautiful design.
It’s a neat project, and the 3D printed tooling works surprisingly well. The key is that leather is relatively soft, so it’s possible to use plastic tools quite effectively. With that said, you can even form steel with printed tooling if you use the right techniques.
We’ve seen some other neat leatherworking hacks before, like this nicely-modified Singer sewing machine.
Continue reading “Embossing Leather With A Pipe Bender And 3D Printed Tooling”
