Qantas Flight 32: When A Few Millimeters Of Metal Invite Disaster

A common saying is that every disaster is caused by a chain of events, some of which can stretch back by years. Airplane disasters and near-disasters are no exception here, with all too often a small mechanical issue worsening until suddenly everything goes south. In the best case the flight crew is still able to work through the problems and figure out a way to put the aircraft down on firm soil in a single piece. This was the situation that the crew of Qantas Flight 32 (QF32) found themselves forced to deal with, as detailed in a recent article by [Kyra Dempsey], aka [Admiral Cloudberg].

When QF32 started its flight from London Heathrow in early November of 2010, everything seemed normal, but a mere four minutes after take-off from a layover at Singapore on its way to its final destination of Sydney, the #2 engine on the left wing of the Airbus A380 essentially exploded, launching shrapnel through the wing and fuselage. Although the A380 has four engines (numbered 1-4 from the left wing tip) and normally a single engine failure is not a major deal, the loss of systems that got destroyed in the explosion left the crew scrambling to diagnose the damage and implement a solution.

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Bulked Up MHD Drive Makes Waves While Standing Still

Looking back through the archives, we actually haven’t seen much in the way of homebrew magnetohydrodynamic drives (MHDs) — which is somewhat surprising, as the core concept isn’t nearly as complicated as its syllable-laden name might indicate. You can see results with little more than a magnet, a couple of electrodes, and a bench power supply. The trick is turning these base components into something that might actually have practical value.

That’s where we find [Jay Bowles], who has gone down a bit of a MHD rabbit hole these last few months. His latest MHD unit is a considerable improvement over its predecessor by all practical metrics, and as an added bonus, really nails the look of a futuristic propulsion unit. Even though the all-electric thruster hasn’t gone on a mission to anywhere more exotic than a table-top aquarium, you could easily imagine a pair of them slung under some top secret stealth watercraft.

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A Few New Car Owners Will Join The 48V Future

Leaving aside all the annoying hype surrounding Tesla’s Cybertruck, there’s a little technical detail which might be of more interest to readers than the automotive behemoth itself. It’s one of very few vehicles on the road to eschew 12 volt electrics for not 24 volt, but 48 volt. This has been one of those automotive innovations promised as just around the corner for many years, and it seems finally we’ll see it in practice.

The reason that there’s nothing new in the prospect of moving on from 12 volt electrics has been brewing for decades now. A typical car has plenty of motorized gadgets from seat adjusters to sunroofs, as well as at least one heated windscreen or other surface. These devices take a lot of power, and at the lower voltage require significant current to operate. The 48 volt system will require much less in the way of copper to get the power where it’s needed, so the surprise is that we’ve not yet seen it in run-of-the-mill vehicles from the likes of Ford or Volkswagen.

What we’re guessing is that other manufacturers will be watching from the sidelines as to whether 48 volt electrics cause any problems for the Tesla, and it’s not impossible we could see it becoming the new hotness. There are many choice words we could say relating to the hype around Tesla and its supposed level of innovation, but it could be that this time they’ve really been first with something the whole industry will go for. If so we should rejoice, because it’s likely to push down the prices of 48 volt lithium-ion packs.

Header image: Mliu92, CC BY-SA 3.0.

300 Amps Through An Open Source Speed Controller

Sometimes, a little puny matchbox-sized electronic speed controller (ESC) won’t do the job. If you find yourself looking for something heftier, say, in the range of hundreds of amps, you might look towards a design like the MP2 ESC. [owhite] has built an example of the design that can deliver some serious power.

[owhite’s] build has some serious specs: it’s rated to offer up to 300 amps at up to 150 volts, though thus far, it’s only been tested at up to 100 V. Like the original MP2, which hails from the Endless Sphere forums, it’s designed to be compatible with VESC code using the STM32F405 microcontroller. It’s intended for driving high-powered traction motors in applications like e-bikes and electric scooters, as you might have guessed by its potential output power being well into the tens of kilowatts range.

If you’re eager to build your own, you can do so, with the design files on GitHub. Just note that you’ll need some hefty parts to handle the juice, including beefy MOSFETS and juicy capacitors rated at 160 V.

Open source motor controllers abound of late, and we’ve featured a few in recent times. Just remember that astute design and using parts within their means is the key to avoiding letting the smoke out! Continue reading “300 Amps Through An Open Source Speed Controller”

Tesla Claims To Have Open Sourced The Roadster

In an interesting step for anyone who follows electric car technology, the automaker Tesla has released a trove of information about its first-generation Roadster car into the public domain. The documents involved include service manuals, circuit diagrams, and technical details, and Elon Musk himself Tweeted posted on X that “All design & engineering of the original @Tesla Roadster is now fully open source.

We like the idea and there’s plenty of interesting stuff there, but we can’t find an open-source licence anywhere and we have to take issue with his “Whatever we have, you now have” comment. What we have is useful maintenance information and presents a valuable window into 2010’s cutting edge of electric vehicles, but if it’s everything they have then something must have gone very wrong in the Tesla archives. It’s possible someone might take a Lotus Elise and produce something close to a Roadster replica with this info, but it’s by no means enough to make a car from. Instead we’re guessing it may be a prelude to reducing support for what is a low-production car from over a decade ago.

When it comes to electric vehicle manufacturers open-sourcing their older models we already have a model in the form of Renault’s open-source version of their Twizy runabout. This is a far more credible set of information that can be used to make a fully open-source version of the car, rather than a set of workshop manuals.

Tesla Roadster, cytech, CC BY 2.0.

Behold The Track-Twisting Möbius Tank

It started with someone asking [James Bruton] about using a Möbius strip as a tank tread. He wasn’t sure what the point would be, but he was willing to make one and see what happened. Turns out it works reasonably well!

The grey plates are responsible for tensioning the tracks. Designing them as separate pieces means rework for fine-tuning avoids having to re-print structural parts.

The main design challenge was creating a tread system that would allow for the required rotation. [James] designed in the ability for each link to rotate about 18 degrees, and ensured plenty of open space on the upper side of the drive train to accommodate a full 180 degree twist. It took a little fine-tuning and looks a bit trippy, but in the end works about as well as a regular tread system.

[James] shows off a good technique to keep in mind when constructing big assemblies like this tank. It takes a lot of time and material to print large pieces, and in such cases it’s especially important to minimize rework. [James] therefore designs smaller, separate pieces as interfaces to other parts. This way, if changes are needed down the line (for example, to adjust motor placement or change tension on parts), only a smaller interface piece needs to be redone instead of having to re-print a huge part.

The unit uses an Arduino Mega, two 24 V gearmotors to drive each tread independently, an RC radio receiver, and some beefy BTS7960 DC motor drivers to drive the motors.

[James]’ unit is pretty big, but we’ve also seen 3D printed tanks capable of carrying a human driver. It’s clear that build plate size doesn’t seem to limit tank designs. Watch the Möbius tank get built and drive around in the video, just below the page break.

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Electric Truck Carries 74 Tons

Thanks to the various measurement systems in use, we aren’t sure if Volvo has created an electric truck that carries 74 metric tons, 74 short tons, or 74 long tons, but either way, that’s a lot of cargo for an electric truck. After all, that’s somewhere between 148,000 and 163,000 pounds (or 67,000 kg to 74,000 kg). That’s about three times what a typical 18-wheeler with a flatbed carries in the US. In fact, on a U.S. road, trucks typically have to weigh less than 80,000 pounds, including the truck to be legal.

Well, the monster electric Volvo has two trailers, so it is more fair to compare it to turnpike doubles, which typically carry about 148,000 pounds of cargo. The truck operates 12 hours a day and charges when the driver takes a break. At the depot, charging is from two 180 kW chargers that use green electricity, according to the company. The truck has been running for a few months, although we haven’t heard more about how successful or unsuccessful it might be.

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