Create Custom Gridfinity Boxes Using Images Of Tools

September 14, 2024 by Dave Rowntree 3 Comments

We love it when a community grabs hold of an idea and runs wild with it despite obvious practicality issues. Gridfinity by YouTuber [Zach Freedman] is one of those concepts. For the unaware, this is a simple storage system standard, defining boxes to hold your things. These boxes can be stacked and held in place in anything from a desk drawer to hanging off the side of a 3D printer. [Georgs Lazdāns] is one such Gridfinity user who wanted to create tool-specific holders without leaving the sofa. To do so, they made a web application using node.js and OpenCV to extract outlines for tools (or anything else) when photographed on a blank sheet of paper.

The OpenCV stack assumes that the object to be profiled will be placed on a uniformly colored paper with all parts of its outline visible. The first part of the stack uses a bilateral filter to denoise the image whilst keeping edge details.

Next, the image is converted to greyscale, blurred, and run through an adaptive threshold. This converts the image to monochrome, again preserving edge details. Finally, the Canny algorithm pulls out the paper contour. The object outline can be given an accurate scale with the paper contour and paper size specified. The second part of the process works similarly to extract the object outline. The second contour should follow the object pretty accurately. If it doesn’t, it can be manually tweaked in the editor. Once a contour is captured, it can be used to modify a blank Gridfinity base in the model editor.

Continue reading “Create Custom Gridfinity Boxes Using Images Of Tools” →

Why Have Seven Segments When You Can Have 21?

September 10, 2024 by Dave Rowntree 35 Comments

IO user [monte] was pointed towards an 1898 display patent issued to a [George Mason] and liked the look of the ‘creepy’ font it defined. The layout used no less than 21 discrete segments to display the complete roman alphabet and numerals, which is definitely not possible with the mere seven segments we are all familiar with. [monte] then did the decent thing and created a demonstration digit using modern parts.

For the implementation, [monte] created a simple PCB by hand (with an obvious mistake) and 3D-printed an enclosure and diffuser to match. After a little debugging, a better PCB was ordered from one of the usual overseas factories. There isn’t a schematic yet, but they mention using a CH32V003 Risc-V micro, which can be seen sitting on the rear of the PCB.

Maximum flexibility is ensured by storing every glyph as a 32-bit integer, with each LED corresponding to a single bit. It’s interesting to note the display incorporates serifs, which are definitely optional, although you could display sans-serif style glyphs if you wanted to. There is now a bit of a job to work out how to map character codes to glyph codes, but you can have a go at that yourself here. It’s still early doors on this project, but it has some real potential for a unique-looking display.

We love displays—every kind. Here’s a layout reminiscent of a VFD digit but done purely mechanically. And if you must limit yourself to seven digits, what about this unique thing?

Continue reading “Why Have Seven Segments When You Can Have 21?” →

3D Print Yourself These Mini Workshop Tools

September 6, 2024 by Lewin Day 27 Comments

Kitting out a full workshop can be expensive, but if you’re only working on small things, it can also be overkill. Indeed, if your machining tends towards the miniature, consider building yourself a series of tiny machines like [KendinYap] did. In the video below, you can see the miniature electric sander, table saw, drill press, and cut-off saw put through their paces.

Just because the machines are small, doesn’t mean they’re not useful. In fact, they’re kind of great for doing smaller jobs without destroying what you’re working on. The tiny belt sander in particular appeals in this case, but the same applies to the drill press as well. [KendinYap] also shows off a tiny table and circular saw. The machines are straightforward in their design, relying largely on 3D printed components. They’re all powered by basic DC brushed motors which are enough to get the job done on the small scale.

They look particularly good if tiny scale model-making is your passion.

Continue reading “3D Print Yourself These Mini Workshop Tools” →

3D Printed RC Crane Has Epic 3-Foot Reach

September 3, 2024 by Lewin Day 8 Comments

Have you ever looked out the window at traffic and seen a giant crane driving alone the road? Have you ever wanted a little 3D printed version you could drive for yourself without the risk of demolishing your neighbors house? Well, [ProfessorBoots] has just the build for you.

The build, inspired by the Liebherr LTM 1300, isn’t just a little RC car that looks like a crane. It’s a real working crane, too! So you can drive this thing around, and you can park it up. Then you can deploy the fully working stabilizer booms like you’re some big construction site hot shot. From there, you can relish in the subtle joy of extending the massive three-foot boom while the necessary counterweight automatically locks itself in place. You can then use the crane to lift and move small objects to your heart’s content.

The video describes how the build works in intimate detail, from the gears and linkages all the way up to the grander assembly. It’s no simple beast either, with ten gearmotors, four servos, and two ESP32s used for control. If you really need to build one for yourself, [ProfessorBoots] sells his plans on his website.

We’ve seen great stuff from [ProfessorBoots] before—he’s come a long way from his skid steer design last year. Video after the break.

Continue reading “3D Printed RC Crane Has Epic 3-Foot Reach” →

Big Benchy Is A Boat That Really Boats

September 2, 2024 by Lewin Day 16 Comments

Benchy is that cute little boat that everyone uses to calibrate their 3D printer. [Emily The Engineer] asked the obvious question—why isn’t it a real working boat? Then she followed through on the execution. Bravo, [Emily]. Bravo.

The full concept is straightforward, but that doesn’t make it any less fun. [Emily] starts by trying to get small Benchys to float, and then steadily steps up the size, solving problems along the way. By the end of it, the big Benchy is printed out of lots of smaller sections that were then assembled into a larger whole. This was achieved with glue and simply using a soldering iron to melt parts together. It’s a common technique used to build giant parts on smaller 3D printers, and it works pretty well.

The basic hull did okay at first, save for some stability problems. Amazingly, though, it was remarkably well sealed against water ingress. It then got a trolling motor, survived a capsizing, and eventually took to the open water with the aid of some additional floatation.

We’ve seen big Benchys before, and we’ve seen fully functional 3D-printed boats before, too. It was about time the two concepts met in reality. Video after the break.

Continue reading “Big Benchy Is A Boat That Really Boats” →

2024 Tiny Games Contest: Realistic Steering Wheel Joystick In Miniature

August 30, 2024 by Bryan Cockfield 4 Comments

For racing games, flight simulators, and a few other simulation-style games, a simple controller just won’t do. You want something that looks and feels closer to the real thing. The major downsides to these more elaborate input methods is that they take up a large amount of space, requiring extra time for setup, and can be quite expensive as well. To solve both of these problems [Rahel zahir Ali] created a miniature steering wheel controller for some of his favorite games.

While there are some commercial offerings of small steering wheels integrated into an otherwise standard video game controller and a few 3D printed homebrew options, nothing really felt like a true substitute. The main design goal with this controller was to maintain the 900-degree rotation of a standard car steering wheel in a smaller size. It uses a 600P/R rotary encoder attached to a knob inside of a printed case, with two spring-loaded levers to act as a throttle and brake, as well as a standard joystick to adjust camera angle and four additional buttons. Everything is wired together with an Arduino Leonardo that sends the inputs along to the computer.

Now he’s ready to play some of his favorite games and includes some gameplay footage using this controller in the video linked below. If you’re racing vehicles other than cars and trucks, though, you might want a different type of controller for your games instead.

Continue reading “2024 Tiny Games Contest: Realistic Steering Wheel Joystick In Miniature” →

A Simple 6DOF Hall Effect ‘Space’ Mouse

August 25, 2024 by Dave Rowntree 14 Comments

The 3DConnexion Space mouse is an interesting device but heavily patent-protected, of course. This seems to just egg people on to reproduce it using other technologies than the optical pickup system the original device uses. [John Crombie] had a crack at building one using linear Hall effect sensors and magnets as the detection mechanism to good — well — effect.

Using the SS49E linear Hall effect sensor in pairs on four sides of a square, the setup proves quite straightforward. Above the fixed sensor plate is a moveable magnet plate centred by a set of springs. The magnets are aligned equidistant between each sensor pair such that each sensor will report an equal mid-range signal with zero mechanical displacement. With some simple maths, inputs due to displacements in-plane (i.e., left-right or up-down) can be resolved by looking at how pairs compare to each other. Rotations around the vertical axis are also determined in this manner.

Tilting inputs or vertical movements are resolved by looking at the absolute values of groups or all sensors. You can read more about this by looking at the project’s GitHub page, which also shows how the to assemble the device, with all the CAD sources for those who want to modify it. There’s also a detour to using 3D-printed flexures instead of springs, although that has yet to prove functional.

On the electronics and interfacing side of things, [John] utilises the Arduino pro micro for its copious analog inputs and USB functionality. A nice feature of this board is that it’s based on the ATMega32U4, which can quickly implement USB client devices, such as game controllers, keyboards, and mice. The USB controller has been tweaked by adjusting the USB PID and VID values to identify it as a SpaceMouse Pro Wireless operating in cabled mode. This tricks the 3DConnexion drivers, allowing all the integrations into CAD tools to work out of the box.

We do like Space Mouse projects. Here’s a fun one from last year, an interesting one using PCB coils and flexures, and a simple hack to interface an old serial-connected unit.