CoreXY 3D Printer Has A Scissor-Lift Z-axis So It Folds Down!

October 19, 2025 by Dave Rowntree 22 Comments

We don’t know about you, but one of the biggest hassles of having a 3D printer at home or in the ‘shop is the space it takes up. Wouldn’t it be useful if you could fold it down? Well, you’re in luck because over on Hackaday.io, that’s precisely what [Malte Schrader] has achieved with their Portable CoreXY 3D printer.

The typical CoreXY design you find in the wild features a moving bed that starts at the top and moves downwards away from the XY gantry as the print progresses. The CoreXY kinematics take care of positioning the hotend in the XY plane with a pair of motors and some cunning pulley drives. Go check this out if you want to read more about that. Anyway, in this case, the bed is fixed to the base with a 3-point kinematic mount (to allow the hot end to be trammed) but is otherwise vertically immobile. That bed is AC-heated, allowing for a much smaller power supply to be fitted and reducing the annoying cooling fan noise that’s all too common with high-power bed heaters.

Both ends of the cable bundle are pivoted so it can fold flat inside the frame!

The XY gantry is mounted at each end on a pair of scissor lift mechanisms, which are belt-driven and geared together from a single stepper motor paired with a reduction gearbox. This hopefully will resolve any issues with X-axis tilting that [Malte] reports from a previous version.

The coarse tramming is handled by the bed mounts, with a hotend-mounted BLTouch further dialling it in and compensating for any bed distortion measured immediately before printing. Simple and effective.

As will be clear from the video below, the folding for storage is a natural consequence of the Z-axis mechanism, which we reckon is pretty elegant and well executed—check out those custom CNC machine Aluminium parts! When the Z-axis is folded flat for storage, the hotend part of the Bowden tube feed is mounted to a pivot, allowing it to fold down as well. They even added a pivot to the other end of the cable bundle / Bowden feed so the whole bundle folds down neatly inside the frame. Nice job!

If you want a little more detail about CoreXY kinematics, check out our handy guide. But what about the H-Bot we hear you ask? Fear not, we’re on it.

OpenSCAD In Living Color

October 14, 2025 by Al Williams 9 Comments

I modified a printer a few years ago to handle multiple filaments, but I will admit it was more or less a stunt. It worked, but it felt like you had to draw mystic symbols on the floor of the lab and dance around the printer, chanting incantations for it to go right. But I recently broke down and bought a color printer. No, probably not the one you think, but one that is pretty similar to the other color machines out there.

Of course, it is easy to grab ready-made models in various colors. It is also easy enough to go into a slicer and “paint” colors, but that’s not always desirable. In particular, I like to design in OpenSCAD, and adding a manual intervention step into an otherwise automatic compile process is inconvenient.

The other approach is to create a separate STL file for each filament color you will print with. Obviously, if your printer can only print four colors, then you will have four or fewer STLs. You import them, assign each one a color, and then, if you like, you can save the whole project as a 3MF or other file that knows how to handle the colors. That process is quick and painless, so the question now becomes how to get OpenSCAD to put out multiple STLs, one for each color.

But… color()

OpenSCAD has a color function, but that just shows you colors on the screen, and doesn’t actually do anything to your printed models. You can fill your screen with color, but the STL file you export will be the same. OpenSCAD is also parametric, so it isn’t that hard to just generate several OpenSCAD files for each part of the assembly. But you do have to make sure everything is referenced to the same origin, which can be tricky.

It turns out, the development version of OpenSCAD has experimental support for exporting 3MF files, which would allow me to sidestep the four STLs entirely. However, to make it work, you not only have to run the development version, but you also have to enable lazy unions in the preferences. You might try it, but you might also want to wait until the feature is more stable.

Besides, even with the development version, at least as I tried it, every object in the design will still need its color set in the slicer. The OpenSCAD export makes them separate objects, but doesn’t seem to communicate their color in a way that the slicer expects it. If you have a large number of multi-color parts, that will be a problem. It appears that if you do go this way, you might consider only setting the color on the very top-most objects unless things change as the feature gets more robust.

A Better Way

What I really wanted to do is create one OpenSCAD file that shows the colors I am using on the screen. Then, when I’m ready to generate STL files, I should be able to just pick one color for each color I am using.

Continue reading “OpenSCAD In Living Color” →

Removing Infill To Make 3D Printed Parts Much Stronger

October 12, 2025 by Maya Posch 22 Comments

When it comes to FDM 3D prints and making them stronger, most of the focus is on the outer walls and factors like their layer adhesion. However, paying some attention to the often-ignored insides of a model can make a lot of difference in its mechanical properties. Inspired by a string of [Tom Stanton] videos, [3DJake] had a poke at making TPU more resilient against breaking when stretched and PLA resistant to snapping when experiencing a lateral force.

Simply twisting the TPU part massively increased the load at which it snapped. Similarly, by removing the infill from the PLA part before replacing it with a hollow cylinder, the test part also became significantly more resilient. A very noticeable result of hollowing out the PLA part: the way that it breaks. A part with infill will basically shatter. But the hollowed-out version remained more intact, rather than ripping apart at the seams. The reason? The hollow cylinder shape is printed to add more walls inside the part. Plus cylinders are naturally more able to distribute loads.

All of this touches on load distribution and designing a component to cope with expected loads in the best way possible. It’s also the reason why finite element analysis is such a big part of the CAD world, and something which we may see more of in the world of consumer 3D printing as well in the future.

Continue reading “Removing Infill To Make 3D Printed Parts Much Stronger” →

A New Cartridge For An Old Computer

October 6, 2025 by Bryan Cockfield 14 Comments

Although largely recognizable to anyone who had a video game console in the 80s or 90s, cartridges have long since disappeared from the computing world. These squares of plastic with a few ROM modules were a major route to get software for a time, not only for consoles but for PCs as well. Perhaps most famously, the Commodore VIC-20 and Commodore 64 had cartridge slots for both gaming and other software packages. As part of the Chip Hall of Fame created by IEEE Spectrum, [James] found himself building a Commodore cartridge more than three decades after last working in front of one of these computers.

[James] points out that even by the standards of the early 80s the Commodore cartridges were pretty low on specs. They’re limited to 16 kB, which means programming in assembly and doing things like interacting with video hardware directly. Luckily there’s a treasure trove of documentation about the C64 nowadays as well as a number of modern programming tools for them, in contrast to the 80s when tools and documentation were scarce or nonexistent. Hardware these days is cheap as well; the cartridge PCB and other hardware cost only a few dollars, and the case for it can easily be 3D printed.

Burning the software to the $3 ROM chip was straightforward as well with a TL866 programmer, although [James] left a piece of memory management code in the first pass which caused the C64 to lock up. Removing this code and flashing the chip again got the demo up and running though, and it’ll be on display at their travelling “Chips that Changed the World” exhibit. If you find yourself in the opposite situation, though, we’ve also seen projects that cleverly pull the data off of ancient C64 ROM chips for preservation.

Blocky tread, yellow hub-- yep, it looks like LEGO

10″ LEGO Tyre Is Practical Nostalgia

September 29, 2025 by Tyler August 6 Comments

If there’s one thing that has come to define the generations after the baby boom, it’s probably nostalgia. It’s heavily marketed and weaponized by the market: yearning for better, simpler times seems to be a core thread of the consumer economy these days. [Makerneer] combined his xilennial love of LEGO bricks with the flat tires on his log splitter to produce a 10″ TPU tyre will never go flat, and provide a dopamine release every time he sees it.

The tyre is a custom model to fit his particular rims, but he does provide STEP and F3D files if you’d like to try modifing it for your own purpose — they’re at Step 6 of the Instructable. Props to [Makerneer] for truly open-sourcing the design instead of just tossing STL files online. His build log also takes the time to point out the ways he had to modify the LEGO tyre profile to make it amenable to 3D printing: notably chamfering some of the tread pattern to eliminate bridging, which is a bit of a no-no with TPU.

As you can see in the (unfortunately vertical) demo video below, it’s a bit quite a bit squishier than a regular run-flat tyre, but that was part of [Makerneer]’s design goal. He didn’t like how rigid the non-pneumatic tyres he’d tried were, so endevoured to design something himself; the whole LEGO thing was just for fun. If you wanted to replicate this tyre with a bit less skoosh, you need only tune the infill on your print.

While only time will tell how long this LEGO-inspired add-on will continue adding whimsy to [Makerneer]’s log-splitting, we have tests to show it will outperform any other plastic he might have printed. This project is probably more practical than a 3D printed bicycle tyre, which doesn’t even have the side benefit of whimsy. Continue reading “10″ LEGO Tyre Is Practical Nostalgia” →

Hackaday Links: September 21, 2025

September 21, 2025 by Dan Maloney 7 Comments

Remember AOL? For a lot of folks, America Online was their first ISP, the place where they got their first exposure to the Internet, or at least a highly curated version of it. Remembered by the cool kids mainly as the place that the normies used as their ISP and for the mark of shame an “@aol.com” email address bore, the company nevertheless became a media juggernaut, to the point that “AOL Time Warner” was a thing in the early 2000s. We’d have thought the company was long gone by now, but it turns out it’s still around and powerful enough of a brand that it’s being shopped around for $1.5 billion. We’d imagine a large part of that value comes from Yahoo!, which previous owner Verizon merged with AOL before selling most of the combined entity off in 2021, but either way, it’s not chump change.

For our part, the most memorable aspect of AOL was the endless number of CDs they stuffed into mailboxes in the 90s. There was barely a day that went by that one of those things didn’t cross your path, either through the mail or in free bins at store checkouts, or even inside magazines. They were everywhere, and unless you were tempted by the whole “You’ve got mail!” kitsch, they were utterly useless; they didn’t even make good coasters thanks to the hole in the middle. So most of the estimated 2 billion CDs just ended up in the trash, which got us thinking: How much plastic was that? A bit of poking around indicates that a CD contains about 15 grams of polycarbonate, so that’s something like 30,000 metric tonnes! To put that into perspective, the Great Pacific Garbage Patch is said to contain “only” around 80,000 metric tonnes of plastic. Clearly the patch isn’t 37% AOL CDs, but it still gives one pause to consider how many resources AOL put into marketing.

Continue reading “Hackaday Links: September 21, 2025” →

PCBs The Prehistoric Way

September 18, 2025 by Elliot Williams 46 Comments

When we see an extremely DIY project, you always get someone who jokes “well, you didn’t collect sand and grow your own silicon”. [Patrícia J. Reis] and [Stefanie Wuschitz] did the next best thing: they collected local soil, sieved it down, and fired their own clay PCB substrates over a campfire. They even built up a portable lab-in-a-backpack so they could go from dirt to blinky in the woods with just what they carried on their back.

This project is half art, half extreme DIY practice, and half environmental consciousness. (There’s overlap.) And the clay PCB is just part of the equation. In an effort to approach zero-impact electronics, they pulled ATmega328s out of broken Arduino boards, and otherwise “urban mined” everything else they could: desoldering components from the junk bin along the way.

The traces themselves turned out to be the tricky bit. They are embossed with a 3D print into the clay and then filled with silver before firing. The pair experimented with a variety of the obvious metals, and silver was the only candidate that was both conductive and could be soldered to after firing. Where did they get the silver dust? They bought silver paint from a local supplier who makes it out of waste dust from a jewelry factory. We suppose they could have sat around the campfire with some old silver spoons and a file, but you have to draw the line somewhere. These are clay PCBs, people!

Is this practical? Nope! It’s an experiment to see how far they can take the idea of the pre-industrial, or maybe post-apocalyptic, Arduino. [Patrícia] mentions that the firing is particularly unreliable, and variations in thickness and firing temperature lead to many cracks. It’s an art that takes experience to master.

We actually got to see the working demos in the flesh, and can confirm that they did indeed blink! Plus, they look super cool. The video from their talk is heavy on theory, but we love the practice.

DIY clay PCBs make our own toner transfer techniques look like something out of the Jetsons.

Continue reading “PCBs The Prehistoric Way” →