Commercialization And Innovation

August 1, 2026 by Elliot Williams 14 Comments

The last year or two has seen relatively affordable multi-material printers hit the market, and the question that [Tom Nardi] and I were kicking around when he was writing up the 2025 year-in-review article was what it was going to mean for our folks. I don’t think he got it wrong per se, but his heading for that section “Grandma is 3D-Printing in Color” only tells half the story.

He did get that part right, though. We’ve certainly seen a flourishing of multi-material designs out there that take advantage of the availability of (usually) four colors. The ability to print in color has given life to the purely decorative models, of course. Think full-color Pokemon desktop toys, for instance. But even functional prints have benefited from contrasting color labels printed right into the box, not to even mention the multi-material supports that pull off easier and cleaner than ever before.

Since most of these multi-filament machines are pretty much locked down as far as hardware tinkering goes, our sights were firmly locked on what the end-user would do with the new capability. But we overlooked the third axis of 3D printering: the software hackers. And it’s precisely in this area of slicer and path-planning that we’ve seen some of the coolest developments this year. Why? Because people have the hardware in their hands that they need to test out the algorithms.

FullSpectrum and the more recent ImageMap are two techniques to get the missing in-between colors out of a four-filament printer, and in particular ImageMap tries to get the job done faster, and with fewer purges. We are amazed to see two different approaches to color blending popping up in just a few months of each other, and we have no doubt that work on this is going to continue.

At the end of the day, this really is just “put new tools in the hands of creative hackers, and they’ll find new ways to use them”, so we shouldn’t have been surprised at all. But if this is what comes out of the commercialization of the multi-material printer, what’s going to come when some of the more esoteric machine designs go mainstream? We can’t wait to find out!

All the parts of a digital clock. Photo by Lee Hutchinson.

Ever Seen Claude Use Fusion 360?

July 26, 2026 by Julian Scheffers 29 Comments

We’ve all done it before: a simple project that escalated to the point of extreme overengineering.
But what’s less common is [Lee Hutchinson]’s digital clock, whose case is (somewhat-successfully) designed by LLMs!

A clock needs time synchronization, and a digital one needs some code to drive the display. An avid systemd user, [Lee] had no trouble at all setting up all the users and services needed to keep the time synchronized. Some rusty Python skills with some aid of the dreaded Claude Code later, [Lee] had a script to actually show the time too.

But now comes the interesting part: the case. Now, [Lee] isn’t really a mechanical engineer, and he doesn’t really like Autodesk Fusion’s UX. Most projects would see their creators just grit their teeth and get on with it. But here, in an experiment we haven’t often seen before, [Lee] connects LLMs to Fusion’s new MCP server feature! Did it work? Surprisingly enough, yes. Kind of. The local Qwen model got most of the way there on one request, but still made mistakes for the other. However, another pass with the more powerful Claude models got the job done.

But there’s much more to the story; [Lee] goes into more detail, and talks about the assembly process, over at Ars Technica.

An owl printed with detailed color patterns

New Method Accelerates Color 3D Printing

July 23, 2026 by Julian Scheffers 34 Comments

Multi-color 3D printing is notorious for being difficult to get right. Even with modern printers, you often end up using much more filament (and tool changes) than you would for a single-color print. [YKG3D] shows us a new method of color printing that needs far fewer tool changes. It’s the work of [SentientStardust] and you can check it out here.

Based on 2018 research, the new slicer rotates through its palette of colors each layer. Then, either by adjusting the amount of filament dispensed or by displacing the edges, the prominence of each color is adjusted. The result is smoother gradients and better color blending — and it prints faster too!

Of course, nothing is perfect: the more base colors you add, the thicker your apparent layer lines will be. For example, a 3-color print with 0.2 mm layer height will appear as having 0.6 mm layer height. A different issue happens when the walls get too steep; the color blending illusion starts to break down.

Continue reading “New Method Accelerates Color 3D Printing” →

Is Now The Time For Volumetric 3D Printing?

July 7, 2026 by Ian Bos 29 Comments

Of all innovations adopted by the maker community within the past couple of decades, one stands among the rest on top for anything regarding manufacturing. It goes without saying here at Hackaday how many projects have been reliant on using the technology to turn their ideas into reality. 3D printing has been a maker community invention and, in return, has expanded this hacky community into something that anyone with an imagination can get into. It also goes without saying that the layer-based tech imposes limits on what we can actually create: think overhangs and layer adhesion. However, there’s a possibility that a recent offshoot of this scrappy community has the power to eliminate some of these faults.

Volumetric additive manufacturing (VAM) is a young technology that has a similar start to many new tech toys, including the original SLA of the first 3D printers. That is expensive and completely stuck in the laboratory… Fortunately, that’s not where 3D printing as a whole stayed, as the RepRap project managed to bring the obscure technology to the hobbyists’ main stage. An entire group of people formed and spent countless hours until the useless pieces of poorly extruded plastic could form parts impossible to make with anything else. A cool quirk of history is that it likes to repeat: examples spur recreation, and this appears to be happening with the technology found within VAM printing.

Continue reading “Is Now The Time For Volumetric 3D Printing?” →

Bike-Powered Shredder Makes Short Work Of 3D Printer Waste

June 16, 2026 by Donald Papp 17 Comments

[Brogan M Pratt] and his students do a lot of 3D printing, and as such found themselves producing a lot of plastic waste. Seeing an opportunity, they built a bike-powered plastic shredder that turns a little human exercise into the power needed to transform waste plastic into small bits. Shredding plastic is a necessary first step for any sort of processing, so getting this part working reliably is as important as it is educational.

Shredding is a necessary first step to processing plastic waste.

Being in the Netherlands, using a bike makes perfect sense. But it turns out there’s a lot more to making a human-powered plastic shredder than simply bolting a sprocket to a shredder, looping the bike chain over it, then climbing on and working up a sweat.

In between the bike and the shredder is a large gear reduction, a fifteen kilogram flywheel, and a heavy-duty frame to anchor everything in the face of so much mass and torque. Add some covers and safety guards and the result is a stationary bike with a hopper for waste, a bin for output, and enough rotational torque and inertia to chew through stubborn bits without stalling.

Now that the shredder works, what’s the plan for all the little plastic shreds? The goal is to turn it back into usable filament which is obviously very useful, but we’ve also seen that compression molding plastic waste can work pretty well, too.

Being an educator, [Brogan] makes it clear that a bike-powered shredder, while pretty cool, is not the only missing link in sustainability. There is currently no easy way to recycle plastic at scale. But the shredder is a critical part of demonstrating the whole process in a hands-on way, and learning why recycling plastic at scale is a genuinely difficult job.

Continue reading “Bike-Powered Shredder Makes Short Work Of 3D Printer Waste” →

Goddard The Robot Dog Brought To Life

June 8, 2026 by Ian Bos 1 Comment

There’s not much more nostalgic for many than good ole’ Jimmy Neutron. This was true for [Kiara], who saw the gorgeous pupper Goddard and wanted him for herself. Of course, there was no solution other than to make an animatronic version of the robot dog.

Starting with some files ripped from a Jimmy Neutron GameCube game, Goddard was designed digitally before being printed in life size. Of course, for a true reproduction of the robot dog, the parts had to be prepped and painted in the iconic chrome and purple. A real plasma ball was used for the brain, and linear actuators were used for the legs. The head was able to be moved around similarly to professional animatronics using fishing line and servos. Put together the entire finished pup, looks incredible.

Continue reading “Goddard The Robot Dog Brought To Life” →

DIY Ceramic Circuit Boards Surely Count As Solarpunk

June 3, 2026 by Tyler August 17 Comments

Solarpunk is all about combining that DIY hacker ethos with sustainability and renewable resources. Our usual PCB manufacturing methods, with their bevy of chemical baths and petrochemical resins aren’t exactly the most sustainable. Digging up some clay and firing it into a circuit board? Very sustainable! And apparently doable, as demonstrated by [Emily Velasco] on Mastadon.

Of course anybody could take a ceramic wafer and call it a circuit board, but that’s only part of what [Emily] did. The ceramic wafer is apparently native clay, which is very cool. Even cooler is that she’s baked the traces into the pottery. While you could conceivably use some sort of conductive glaze for this, what [Emily] did was stamp her desired circuit into the unfired ceramic using a 3D-printed stamp, and then fill the depression with copper powder after the first firing. After that, a second firing is done in a reducing atmosphere to melt/sinter the copper together–it’s not totally clear which is happening here–without burning up.

The results speak for themselves; on the finished demo board, a pair of LEDs blink happily away, driven by the astable oscillator circuit baked right into the clay– and of course the components soldered to it. You’ll have to click through to see it, though.

Given those not-so-sustainable petrochemicals behind our favourite PCBs may be in short supply, this is a timely hack. If it seems familiar, that’s because we featured virtually the same technique last year, but using more-expensive silver powder instead of copper, and a campfire instead of a kiln.

Thanks to [smellsofbikes] for the tip!