Etching Panel Faces On The Cheap

February 17, 2011 by Mike Szczys 23 Comments

[James] came up with a way to make small numbers of high-contrast instrument panels cheaply, and without too much labor. We’ll make with the bad news right away; you’re going to need a laser cutter to use this method. Traditionally, panels that look like the one above are etched onto special composite that has one color at the surface and a contrasting color beneath. [James] started with plain old acrylic, etched his labels, then filled the voids with black wax crayon. Just scribble all over the etched face to rub wax into the grooves, go through a couple of cleaning steps using white spirit, then bake the panel to even out and harden the wax layer. He’s got several examples of his work, including medallions that are used to label LED indicators.

Shiny Acrylic MAME Box

February 2, 2011 by Mike Szczys 18 Comments

This nice table-top MAME arcade features a two-toned acrylic case. [Fabricio] spent about 50-60 hours designing the 29 parts that make up the enclosure. Originally the sides were meant to be orange but one design flaw meant he had to have them recut and only had enough black stock for the job. But we like it this way. The screen is just over ten inches and inside you’ll find a mini-ITX motherboard with a gig of ram and a solid state drive. The seven page build log features some bending, glue, screwing, and wiring that really show off the depth of the project.

This results a very modern look but if you like your retro gaming to appear vintage we recommend this cocktail cabinet.

Heater For Bending Acrylic

December 2, 2010 by Mike Szczys 22 Comments

We like using acrylic in our projects but there are a couple of tricky techniques, particularly getting clean cuts for glued edges and bending the material into curves. [Giorgos Lazaridis] has a great solution to the latter, a dedicated acrylic heater. Instead of using an oven to warm the material for bending he’s using localized heat produced by a high-powered lamp pulled from an old laser printer. The next part of his solution is to keep the heated area of the acrylic as small as possible. This was achieved by creating heat sinks on either side of the bulb. The metal bars seen above have water running through them to help isolate the softening of the material to a narrow strip. See how well this system works in the video after the break.

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Large Magnets Spark On Halloween, Who Knew?

October 31, 2010 by Jakob Griffith 28 Comments

This overly large magnet certainly completes the mad scientist look (for an even crazier look, take a jar of water with red food coloring and place in one large cauliflower, instant brain in a jar).

The base of the magnet is painted foam cut with a makeshift hot-knife; to get the magnet sparking [Macegr] laser etched acrylic with a fractal pattern and embedded LEDs in the ends of the acrylic. An Arduino handles the flashing LEDs and also produces a 60Hz PWM pulse for the spark’s hum. The end result is satisfyingly mad, and while practicing your evil ominous laugh catch a video of the magnet after the jump.

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Acrylic Hackintosh Housing

June 29, 2010 by Mike Szczys 47 Comments

[Rui Gato] needed a powerful yet portable machine for his performances. If it’s on stage shouldn’t it look good too? We loved watching him construct an acrylic case for his setup. He’s skilled with a rotary tool and the work he put into the case fan grill alone is impressive. Video after the break.

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POV Clock Inside Acrylic Block

March 20, 2010 by Mike Szczys 25 Comments

This gorgeous persistence of vision clock was built a couple years back by [mb1988]. The housing is made of acrylic with a hard drive motor mounted in the center of the back panel to spin a PCB. The two-sided circuit board is home-made and includes a battery for power, ATmega32 for the brain, 32 LEDs, four display drivers, and a real time clock module. The spinning hard drive motor is nearly silent and already has threaded mounting holes on it. [mb1988] uses an optoelectric sensor to sync the display with the rate of rotation. The forum post includes download for the code and hardware details. Don’t miss the demonstration after the break.

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Intense Kit Turns Wacom Tablet Into Cintiq Clone

March 14, 2010 by Mike Szczys 36 Comments

[Lesa Wright] just started selling enclosure kits used to convert a Wacom tabet into a Cintiq clone. You need to start with your own Wacom tablet, there are kits for four different models. You’ll also need to track down some other parts: a compatible laptop LCD screen, controller kit, and some cable extenders. From there, the kit takes over, with several pieces of laser-cut acrylic needing to be glued together properly, then a surprising number of spacers need to be cut from foam board in order to mount everything..

The kits come in at around $225. That might seem a bit steep since you need to bring your own electronics to the party, but have you checked out the price of the original Cintiq? You can expect to drop about twelve-hundred bones on a ready-to-use model. Before you take the dive, you should watch their collection of assembly videos, it’s quite a process.