As the world has become more environmentally conscious, we’ve seen an uptick in projects that monitor or control home energy use. At a minimum one of these setups involves a microcontroller and some kind of clamp-on current sensor, but if you’re looking for resources to take things a bit farther, this Raspberry Pi energy monitoring system created by [David00] would be a great place to start.
This project includes provides software and hardware to be used in conjunction with the Raspberry Pi to keep tabs on not just home energy consumption, but also production if your home has a solar array or other method of generating its own power. Data is pulled every 0.5 seconds from a MCP3008 ADC connected to up to five six current sensors to provide real-time utilization statistics, and visualized with Grafana so you can see all of the information at a glance.
While [David00] has already done the community a great service by releasing the hardware and software under an open source license, he’s also produced some absolutely phenomenal documentation for the project that’s really a valuable resource for anyone who wants to roll their own monitoring system. He’s even offering hardware kits for anyone who’s more interested in experimenting with the software side of things than building the PCB.
Marketing guys love bigger numbers. Bigger is better, right? After all, Subway called it a “footlong” not an 11-incher. So when it comes to analog to digital (A/D) conversion, more bits are better, right? Well, that depends. It is easy to understand that an A/D will have a low and high measurement and the low will be zero counts and the high will result in the maximum count for the number of bits. That is, an 8-bit device will top out at 255, a 10-bit at 1023, and so on.
The question is: are those bits meaningful? The answer depends on a few factors. Like most components we deal with, our ideal model isn’t reality, but maybe it is close enough.
The Raspberry Pi is a powerful embedded computing platform. However, for all its Linux-based muscle, it lacks one thing that even the simplest 8-bit microcontrollers usually have – analog-to-digital conversion. There are a great many ways to rectify this shortcoming, and [Chris Burgess] has brought us another – with an 8-channel ADC for the Raspberry Pi.
For the ADC, [Chris] chose the MCP3008, for its low cost and availability. In this configuration it offers 10-bit resolution and a maximum sampling rate of 200 kilosamples per second. Adafruit has a great guide on working with the MCP3008, too. With such a useful resource to hand, [Chris] was able to spin up a PCB to interface the chip to the Raspberry Pi using SPI. [Chris] took care to try to make the board to the official HAT specifications. As far as the physical aspects go, the board is to spec, however [Chris] omitted the EEPROM required for auto-configuration purposes. That said, the pads are on the board if someone wants to take the initiative to install one.
It’s a tidy build that provides something sorely missing from the Raspberry Pi, for a reasonable cost. [Chris]’s goal was to build something that would enable the measurement of analog sensors for a robot project; we’d love to hear your ideas for potential uses in the comments!
Riffling through my box of old projects, I came upon a project that I had built in the 80’s — an Automotive Multimeter which was published in the Dutch/British Elektor magazine. It could measure low voltage DC, high current DC, resistance, dwell angle, and engine RPM and ran off a single 9V battery. Besides a 555 IC for the dwell and RPM measurement and a couple of CMOS gate chips, the rest of the board is populated by a smattering of passives and a big, 40 pin DIP IC under the 3½ digit LCD display. I dug some more in my box, and came up with another Elektor project from back then — a True RMS digital Wattmeter with a 3½ digit LCD display that could measure up to 2kW. It had the same chip too. Some more digging, and I found a digital panel meter. This had a 7 segment LED display, but the chip was again from the same family.
Look under the hood of any device with a 3½ or 4½ digit, 7 segment, LCD or LED from the ’80’s or ’90’s and you will likely spot this 40-pin DIP with the Intersil logo (although it was later also manufactured by many other fabs; Harris and Maxim among others). The chip doing all the heavy-lifting was likely to be the ICL7106 or ICL7107. These devices were described as high performance, low power, 3½ digit A/D converters containing seven segment decoders, display drivers, voltage reference and clock. In short, everything you needed to take a DC analog signal and display it. Over time, a whole series of devices were spawned:
There were many similar devices available, but the ICL71xx series was by far one of the most popular, due to its easy of use, low parts count and single chip implementation. Here are several parts (linking to PDF datasheets) to illustrate my point: the TC14433/A needed several peripheral devices, ES5107 (a clone of a clone — read below), CA3162 (which has BCD output, and needs the CA3161 or similar to interface to a display), or the AD2020 (which too needed a lot of support circuitry).
The ICL71xx was the go-to device for a reason. Let’s take a look at the engineering and business behind this fascinating chip.
Back in the day where the microprocessor was our standard building block, we tended to concentrate on computation and processing of data and not so much on I/O. Simply put there were a lot of things we had to get working just so we could then read the state of an I/O port or a counter.
Nowadays the microcontroller has taken care of most of the system level needs with the luxury of built in RAM memory and the ability to upload our code. That leaves us able to concentrate on the major role of a microcontroller: to interpret something about the environment, make decisions, and often output the result to energize a motor, LED, or some other twiddly bits.
Often the usefulness of a small microcontroller project depends on being able to interpret external signals in the form of voltage or less often, current. For example the output of a photocell, or a temperature sensor may use an analog voltage to indicate brightness or the temperature. Enter the Analog to Digital Converter (ADC) with the ability to convert an external signal to a processor readable value.
In the first article about measurement systems we looked at sensors as a way to bring data into a measurement system. I explained that a sensor measures physical quantities which are turned into a voltage with a variable conversion element such as a resistor bridge. There will always be noise in any system, and an operational amplifier (op-amp) can be used to remove some of that noise. The example we considered used an op-amp in a differential configuration that removes any disturbance signal that is common to both inputs of the op-amp.
But that single application of an op-amp is just skimming the surface of the process of bringing a real-world measurement of a physical quantity into a digital system. Often, you’ll need to do more work on the signal before it’s ready for sampling with a digital-to-analog converter. Signal conditioning with amplifiers is a deep and rich topic, so let me make it clear that that this article will not cover every aspect of designing and implementing a measurement system. Instead, I’m aiming to get you started without getting too technical and math-y. Let’s just relax and ponder amplifiers without getting lost in detail. Doesn’t that sound nice?
The Raspberry Pi is a very capable device whose hardware has been pushed to the limit in all sorts of interesting ways. But even the most ingenious of experimenters have to agree on one point; it doesn’t possess an analog-to-digital converter. If you want analog inputs you will have to buy or build them.
[Mincepi] has done just that, but not as you might expect by adding an integrated circuit on one of the Pi’s interfaces. Instead the circuit [Mincepi] is using consists only of passive components, measuring the time taken to discharge the parasitic capacitance of one of the Pi’s inputs from logic 1 voltage to logic 0 voltage through a resistor into the voltage to be measured. This is a long-established approach to A to D conversion, one that was achieved back in the day with purpose-designed timers as microprocessor ancillaries.
The problem is that the Pi does not have a timer peripheral, so [Mincepi] has used the shift registers that form part of the Pi’s SPI and PCM inputs to perform this task on two channels. A sample rate of 100kHz and 6-bit resolution is claimed, with enough voltage range for a 1V peak-to-peak audio signal to be sampled.
Of course, simplicity does not guarantee a good ADC, and this circuit does not perform very well. It is noisy, non-linear, and as [Mincepi] puts it, probably sensitive to temperature. And though [Mincepi] talks in detail about the software to drive it, none is forthcoming. To quote: “It doesn’t include code since I’m in the process of writing a proper sound device module. My previous code was a simple character device, but it worked just fine, and served to prove the concept.”
We really want this to work, even if it’s not the best ADC ever. So we eagerly await the sound device module, and look forward to more news from the project.