For the last few months, I’ve been up to my neck in electronic conference badges. This year, I created the single most desirable badge at DEF CON. I also built a few Tindie badges, and right now I’m working on the logistics behind the Hackaday SuperConference badge. Sit tight on that last one — we’re doing something really, really special next month.
Most badge projects are one-off production runs. This is to be expected from a piece of hardware that’s only meant to be distributed at a single event. The Tindie badge is different. It’s now a thing, and we’re building multiple badges for all the cons and conferences Hackaday and Tindie are attending for the rest of the year. This means I have the opportunity to do hardware revisions on the Tindie badge. Right now I’ve built three versions of the Tindie and we’ve distributed about two thousand of these kits at DEF CON, Maker Faire New York, and the Open Hardware Summit.
After about two thousand units, I think we finally have this down. This is how I designed three versions of hardware in as many months and cut the BOM cost of each badge in half. This is bordering on a marginally impressive piece of engineering, and a great lesson on BOM cost optimization.
When your publication is about to hold a major event on your side of the world, and there will be a bring-a-hack, you abruptly realise that you have to do just that. Bring a hack. With the Hackaday London Unconference in the works this was the problem I faced, and I’d run out of time to put together an amazing PCB with beautiful artwork and software-driven functionality to amuse and delight other attendees. It was time to come up with something that would gain me a few Brownie points while remaining within the time I had at my disposal alongside my Hackaday work.
Since I am a radio enthusiast at heart, I came up with the idea of a badge that the curious would identify as an FM transmitter before tuning a portable radio to the frequency on its display and listening to what it was sending. The joke would be of course that they would end up listening to a chiptune version of [Rick Astley]’s “Never gonna give you up”, so yes, it was going to be a radio Rickroll.
The badge internals.
I evaluated a few options, and ended up with a Raspberry Pi Zero as an MP3 player through its PWM lines, feeding through a simple RC low-pass filter into a commercial super-low-power FM transmitter module of the type you can legally use with an iPod or similar to listen on a car radio. To give it a little bit of individuality I gave the module an antenna, a fractal design made from a quarter wavelength of galvanised fence wire with a cut-off pin from a broken British mains plug as a terminal. The whole I enclosed in a surplus 8mm video cassette case with holes Dremmeled for cables, with the FM module using its own little cell and the Pi powered from a mobile phone booster battery clipped to its back. This probably gave me a transmitted field strength above what it should have been, but the power of those modules is so low that I am guessing the sin against the radio spectrum must have been minor.
At the event, a lot of people were intrigued by the badge, and a few of them were even Rickrolled by it. But for me the most interesting aspect lay not in the badge itself but in its components. First I looked at making a PCB with MP3 and radio chips, but decided against it when the budget edged towards £20 ($27). Then I looked at a Raspberry Pi running PiFM as an all-in-one solution with a little display HAT, but yet again ran out of budget. An MP3 module, Arduino clone, and display similarly became too expensive. Displays, surprisingly, are dear. So my cheapest option became a consumer FM module at £2.50 ($3.37) which already had an LCD display, and a little £5 ($6.74) computer running Linux that was far more powerful than the job in hand demanded. These economics would have been markedly different had I been manufacturing a million badges, but made a mockery of the notion that the simplest MCU and MP3 module would also be the cheapest.
What do you do when your keenly anticipated hacker camp releases details of its upcoming badge and you really want to have a go at coding for it, but there are no badges for you to try yet? If you are [Artdanion], this is not a problem, you simply build your own.
He found his requirement to interface with genuine hardware exceeded the abilities of the emulator that the SHACamp 2017 badge team had thoughtfully provided, so he reached for breakout boards for the ESP32, the MPR121 touch sensor, and the e-ink display, and assembled his own clone on a piece of stripboard. Not only did it provide him with enough to develop his own apps, he found when he brought it to the event that the public release of the official firmware ran on it with only a few configuration tweaks. He had an official event badge, that wasn’t the event badge. Is this the first time this has been done? We think it might be.
The home-made badge is an impressive piece of work, but it ties into an observation we made at the end of our review of the official version of the SHA2017 badge. The use of an ESP32 with well-designed peripherals and a solid firmware means that this is a design that is likely to form the bedrock upon which some future badges are built. [Artdanion] has proved how straightforward it is to clone, we’d like to be so bold as to make the prediction that we’ll see more developments of this platform at future events. Meanwhile this home-made badge is a neat achievement, and we can only imagine the surprise of the SHA2017 badge team on being presented with a clone of their work for reflashing.
If you’re a fan of outdoor hacker camps, or if you’re a SHACamp attendee who’s still coming down from the event high, you may already know about the upcoming BornHack 2017 hacker camp on the Danish island of Bornholm, from the 22nd to the 29th of this month. It’s a smaller camp than many of the others on the calendar, but it makes up for that with a quite reasonable ticket price, a much longer duration, and a location that is a destination in itself.
Today we have news of the BornHack badge announcement, and though the details are a little sketchy it’s safe to say that there should be plenty there to keep attendees occupied. The irregularly-shaped PCB contains a Silicon Labs “Happy Gecko” EFM32 ARM Cortex M0 microcontroller, a 128×64 pixel OLED display, and the usual array of I/O lines. There is no information about its connectivity as it seems the BornHack folks prefer to run a teaser campaign, but we’d be surprised if there wasn’t some kind of wireless module on the reverse.
Barring a transportation miracle it’s unlikely that any of the Hackaday team will be making it to BornHack, but that’s our loss. It may not be one of the larger camps, but it looks to offer no less of the atmosphere you’d expect from a European hacker camp. At the time of writing there are still BornHack tickets to be had, so head on over to their website if you fancy a week at a hacker camp on a Danish island.
The badge has become one of the defining features of a modern hacker camp, a wearable electronic device that serves as both event computer and platform for some mild software and hardware hacking. Some events have had astoundingly sophisticated badges while others are more simple affairs, and the phenomenon has even spawned an ecosystem of unofficial badges which have nothing to do with the event in question.
The SHACamp 2017 badge is the latest to come the way of a Hackaday writer, and certainly contains enough to be taken as representative of the state of hacker camp badges in 2017. It doesn’t have a star turn like CCCCamp 2015’s software defined radio, instead it’s an extremely handy little computer in its own right.
DEF CON 25’s theme was retro-tech, and [xres0nance] wasn’t kidding around in the retro badge he built for the convention. The badge was mostly built out of actual parts from the ’80s and ’90s, including the perfboard from Radio Shack—even the wire and solder. Of the whole project just the resistors and 555 were modern parts, and that’s only because [xres0nance] ran out of time.
[xres0nance] delayed working on the badge until his flight, throwing the parts in a box, and staggering to the airport in the midst of a “three-alarm hangover”. He designed the badge on the plane, downloading datasheets over in-flight WiFi and sketching out circuits in his notebook.
The display is from an old cell phone, and it uses a matrix of diodes to spell out DEFCON without the help of a microcontroller. Each letter is powered by a transistor, with specific pins blocked out to selectively power the segments. He used a shift register timed by a 555 to trigger each letter in turn, with the display scrolling the resulting message.
We publish a lot of posts about con badges. See our DEF CON 2015 badge summary for a bunch of badges that we encountered at in Vegas.
At this point, it’s not really correct to describe DEF CON as a single, gigantic conference for security, tech, and other ‘hacky’ activities. DEF CON is more of a collection of groups hosting villages, get-togethers, meetups, and parties where like-minded individuals share their time, company, electronic war stories, and whiskey. One of the largest groups measured by the number of rideable, inflatable unicorns is Queercon, a ‘conference within a conference’ dedicated to LGBT causes, a rager of a party, and a killer conference badge.
The Queercon badge is always a work of art, and this year is no exception. Last year, we took a look at an immaculate squid/cuttlefish badge, and a few years before that, the Queercon badge was a beautiful 3.5″ floppy embedded with far too many RGB LEDs. This year’s Queercon badge was equally as amazing, quite literally pushing badgecraft into another dimension. The folks behind the Queercon badge just wrote up their postmortem on the badge, and it’s an excellent example of how to push PCBs into the space of human interaction.
The development of the 2017 Queercon badge had a really tough act to follow. Last year’s Blooper squid/cuttlefish badge is a high point in the world of functional PCB art, and by January of this year, the team didn’t know where to take badgecraft next.
In the end, the QC badge team decided on a ‘failsafe’ design — it wasn’t necessarily going to be the best idea, but the design would minimize risk and development time.
A single 2017 Queercon badge
The two obvious features of this badge are an incredible number of tiny RGB LEDs, and very strange hermaphroditic edge connectors, allowing these badges to be plugged together into a panel of badges or a cube. What does this badge do? It blinks. If you have five friends, you can make something that looks like the Companion Cube from Portal.
Hardware
The killer feature for this badge is a vast array of RGB LEDs. Instead of going with WS2812s or APA101s, the Queercon badge team found simple, 0604 RGB LEDs, priced at about $0.026 a piece. There are 73 LEDs in total, all driven by the same TI LED driver used in previous years, combined with two shift registers and 15 FETs to control the LED commons. Although the LED driver is able to address all 219, and even though the badge is powered by a 32-bit ARM Cortex M3 microcontroller, this is pretty much the limit of how many LEDs can be controlled with this setup.
The Queercon badge always has a bit of interconnectedness built in, and this year is no exception. This year the badge uses a strange universal connector mounted along the four sides of the badge. When one badge is plugged into the other, they mate producing a ‘fabric’ of glowing badges. The range of motion on this connector allows for 180 degrees of rotation, but surprisingly most Queercon badge holders only assembled single planes of badges. It took a bit of cajoling from the badgemakers to get people to assemble a cube, and no other weird shapes were constructed out of multiple badges. If anyone likes this idea of interconnected badges, I would like to personally suggest equilateral triangles — this would allow for icosahedrons or hexagon-based solids.
A Game
A badge wouldn’t be complete without a game, and the Queercon badge has it in spades. The UI/UX/graphics designer [Jonathan] came up with a game loosely based on a game called ‘Alchemy’. Every badge comes loaded with a set of basic elements (air, fire, water, earth), represented as pixel art on the 7×7 RGB LED matrix. Combining these elements leads to even more elements — water plus fire equals beer, for example. Think of it as crafting in Minecraft, but with badges.
Starbucks was responsible for sponsoring a portion of Queercon this year, so ten special badges were loaded up with a fifth element: coffee. Elements derived from the coffee element required a Starbucks sponsor badge.
As we all expect from a DEF CON badge, there was a crypto challenge and contest. The full write up is available here, with the solution somewhat related to a cube of badges.
A Complete Success
When the badges came back from the fab house, the failure rate for this year’s Queercon badge was 0.7%. That’s an amazing yield for any independent hardware badge, and is honestly one of the most impressive aspects of this year’s Queercon. Failure modes during the con were probably related to spilling a drink on a badge, although there was a rash of failed CPUs. This is probably related to ESD, and during the con rework of failed badges was basically impossible because of drunk soldering in a dimly lit hotel room.
If there’s one failure of this year’s Queercon, it’s simply that it’s becoming too popular. From last year, Queercon saw 200% growth for the main party, which meant not everyone got a badge. That’s unfortunate, but plans are in the works for more inventory next year, providing DEF CON 26 isn’t cancelled, which it is. A shame, really.
The home-made badge is an impressive piece of work, but it ties into an observation we made at the end of 
The badge has become one of the defining features of a modern hacker camp, a wearable electronic device that serves as both event computer and platform for some mild software and hardware hacking. Some events have had astoundingly sophisticated badges while others are more simple affairs, and the phenomenon has even spawned an ecosystem of unofficial badges which have nothing to do with the event in question.
The Queercon badge is always a work of art, and this year is no exception. Last year, we took a look at 
