Circuit Sculpture

57 Articles

Circuit Sculpture Teaches Binary, Plays PONG

December 25, 2019 by 2 Comments

We sure wish we’d had a teacher like [Danko Bertović]. He built this beautiful circuit sculpture to teach his students how to count in binary and convert it to decimal and hexadecimal. If you don’t already know binary, you get to learn it on DIP switches and a dead-bugged ATMega328 in his latest Volos Projects video after the break. Lucky you!

Once the students have the hang of entering binary input on the switches, they can practice it on the four-banger calculator. This educational sculpture can also take text input and scroll it, but it takes a bit of work. You have to look up the ASCII value of each character, convert the decimal to binary, and program it in with the switches. There’s one more function on the menu — a one-player PONG game to help the students relax after a long day of flipping switches.

Funny enough, this project came to be after [Danko] came upon the DIP switch in his parts box and wasn’t quite sure what it was called. How great is it that he learned something about this part, and then used that knowledge to build this machine that uses the part to teach others? It’s surely the best fate that parts bin curiosities can hope for.

Don’t have the patience for circuit sculpture? You can make a pretty nice binary calculator with a bit of paper and a lot of compressed air.

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Hackaday Links: December 15, 2019

December 15, 2019 by 23 Comments

When you’re right, you’re right. Back in January, we predicted that exoskeletons were about to break out as a mainstream product, and gave several examples of prototypes poised to become products. So it was with interest that we read about Sarcos Robotics and their new Guardian XO, a cyber suit aimed at those doing heavy lifting tasks. The wearable, full-body exoskeleton is supposed to amplify the wearer’s effort 20-fold, making a 200-pound load feel like lifting 10 pounds. It runs untethered for two hours on hot-swappable battery packs, and will be offered for lease to civilian heavy industries and the military for $100,000 a year. Honestly, it seems like you could hire a fair number of meat-robots for that sum, but still, it’s an interesting technology and a promising development.

Aficionados of 3D printing know all too well the limitations of the technology. While we’ve come a long way with things like a print in place, multiple materials, embedded electronics, and even direct 3D printing of complex mechanisms like electric motors, there’s been a long-standing obstacle to turning the 3D printer into the replicators of the Star Trek universe: batteries. But even that barrier is falling, and a new paper shows just how far we’ve come to printing batteries right into our designs. Using an off-the-shelf Prusa Mk 3 and specially formulated lithium iron phosphate/PLA and silicon dioxide/PLA filaments, the group was able to print working batteries in one shot. It’s exciting news because previous 3D-printed batteries required special printers or laborious post-processing steps. We’ll be watching for developments here.

Speaking of laboratory work, anyone who has been around labs is probably familiar with LabVIEW, the de facto standard for programming data capture and automation applications in the laboratory setting. The graphical programming language makes it easy to throw together a quick interface, and many lab-rats regret not having the expensive, proprietary environment available for their after-hours hacking. That might no longer be true, though, with special LabVIEW licensing for non-commercial users. It looks like there are two levels: LabVIEW Home Edition and a Community Edition of LabVIEW, which is currently in Beta. Either way, it’s good news for LabVIEW fans.

Friend of Hackaday Eric Strebel released a video the other day that we just had to comment on. It has nothing to do with electronics – unless you’re into circuit sculpture, that is. In the first of a two-part series, Eric covers the basics of modeling with brass and copper, using both wire and tubing. He has some great tips, like work-hardening and straightening copper wire by stretching it, and the miniature roll bender seen at 7:40 looks like something that could easily be 3D-printed. We recently did a Hack Chat on circuit sculpture with Mohit Bhoite, and saw his Supercon talk on the subject, so this video really got the creative juices flowing.

If you’re local to the Elkhorn, Wisconsin area, consider stopping by the Elkhorn Mini Maker Faire on February 15 and 16. Elkhorn looks like it has a nice central location between Milwaukee and Madison, and doesn’t appear too far from Chicago either, which is probably why they drew 1,200 people to the inaugural Faire last year. They’re looking to get that up to 2,000 people this year and over 150 booths, so if you’ve got something hackish to show off, check it out. The organizers have even set up a Hackaday.io event page to coordinate with the Hackaday community, so drop them a line and see what you can do to pitch in.

And finally, this one has us scratching our head. Activist group Extinction Rebellion (XR) has claimed they’ve “decommissioned” thousands of electric scooters in French cities. Why they’ve done this is the puzzler; they claim that the scooters-for-hire are an “ecological disaster” due to the resources needed to produce them compared to their short lifespan. We haven’t done the math. What is interesting, though, is the mode of decommissioning: XR operatives simply defaced the QR code on the scooters, rendering them un-rentable with the vendor’s smartphone app. Scooter companies might want to look into alternative rental methods if this keeps up.

CircuitPython Sculpture Clock Adds Character To Any Desk

November 21, 2019 by 6 Comments

We can probably all relate to the origin story of this one. [Alex] was working on a bigger, more involved clock project when this cute little desk clock idea caught his mind’s eye. Who wouldn’t want a clock with character and a little bit of an attitude?

This little guy’s brain is an ItsyBitsy M0 Express, and he gets his time data from an Adalogger FeatherWing RTC. Those antennae aren’t just for looks – [Alex] chose the ItsyBitsy because it can easily do capacitive touch out of the box without extra components. In the brief demo after the break, [Alex] shows how touching them triggers either an animated face or a still face before switching to the clock face.

We love functional circuit sculptures, especially ones with this much character. [Alex] was inspired by [Mohit Bhoite]’s breathtaking circuit sculptures and seems to follow his great example of laying it all out on paper first. Incidentally, our last HackChat before Supercon starred [Mohit] and his circuit sculptures. Missed it? Read the transcript here.

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Mechanical Seven-Segment Display Mixes Art With Hacking

November 11, 2019 by 28 Comments

We’re not sure what to call this one. Is it a circuit sculpture? Sort of, but it moves, so perhaps it’s a kinetic circuit sculpture. Creator [Tomohiro Tsuchita] calls it “something beautiful but totally useless,” which we find a tad harsh. But whatever you call it, we think this mechanical seven-segment display is really, really cool.

Before anyone gets to thinking that this is something like the other mechanical seven-segment displays we’ve seen lately, think again. This one is not addressable; it simply goes through the ten digits in order. So you won’t be building a clock from it, although we suppose the mechanism could be modified to allow that. Then again, looking at that drive train of laser-cut acrylic cams, maybe not. Each segment has its own cam with lobes or valleys for each segment. A cam follower lowers and raises the segments as the cams rotate on a common shaft. A full-rotation servo powers the display under the control of a Micro:bit; the microcontroller is overkill for now but will be used in version two, which will allow the speed to change in response to sensors.

Watching this display change at its stately pace is strangely soothing. We love the look of this, but then again, we’re partial to objets d’art-circuit. After all, we ran a circuit sculpture contest earlier in the year, and just wrapped up a Hack Chat dedicated to the subject.

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Circuit Sculpture Hack Chat

November 4, 2019 by 7 Comments

Join us on Wednesday, November 6 at noon Pacific for the Circuit Sculpture Hack Chat with Mohit Bhoite!

For all the effort engineers put into electronic design, very few people ever get to appreciate it. All the hard work that goes into laying out a good PCB and carefully selecting just the right components is hidden the moment the board is slipped into an enclosure, only to be interacted with again through a user interface that gets all the credit for the look and feel of the product.

And yet there are some who design circuits purely as works of art. They may do something interesting or useful, but function is generally secondary to form for these circuit sculptors. Often consisting of skeletons of brass wire bent at precise angles to form intricate structures, circuit sculptures are the zen garden of electronic design: they’re where the designer turns to quiet the madness of making deadlines and meeting specs by focusing on the beauty of components themselves and putting them on display for all to enjoy.

By day, our host Mohit designs and builds hardware at Particle. By night, however, the wires and pliers come out, and he makes circuit sculptures that come alive. Check out his portfolio; you won’t be disappointed. This Hack Chat will be your chance to find out everything that goes into making these sculptures. Find out where Mohit gets his inspiration, learn his secrets for such precise, satisfyingly crisp wire-bending, and see what it takes to turn silicon into art.

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Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, November 6 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about. Continue reading “Circuit Sculpture Hack Chat” →

Arduino Wire Bender Probably Won’t Kill All Humans

September 28, 2019 by 19 Comments

Do you want to make your own springs? Yeah, that’s what we thought. Well, blow the dust off of that spare Arduino and keep reading. A few months ago, we let you know that renowned circuit sculptor [Jiří Praus] was working on a precision wire-bending machine to help him hone his craft. Now it’s real, it’s spectacular, and it’s completely open source.

Along with that ‘duino you’ll need a CNC shield and a couple of NEMA 17 steppers — one to feed the wire and one to help bend it. Before being bent or coiled into springs, the wire must be super straight, so the wire coming off the spool holder runs through two sets of rollers before being fed into the bender.

[Jiří]’s main goal for this build was precision, which we can totally get behind. If you’re going to build a machine to do something for you, ideally, it should also do a better job than you alone. It’s his secondary goal that makes this build so extraordinary. [Jiří] wanted it to be easy to build with commonly-available hardware and a 3D printer. Every part is designed to be printed without supports. Bounce past the break to watch the build video.

You can also make your own springs on a lathe, or print them with hacked g-code.

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Lead Former Makes LED Cubes A Little Easier To Build

August 25, 2019 by 8 Comments

There’s no doubting the allure of a nicely crafted LED cube; likewise, there’s no doubting that they can be a tremendous pain to build. After all, the amount of work scales as the cube of the number of LEDs you want each side to have, and let’s face it – with LED cubes, the bigger, the better. What to do about all that tedious lead forming?

[TylerTimoJ]’s solution is a custom-designed lead-forming tool, and we have to say we’re mighty impressed by it. His LED cubes use discrete RGB LEDs, the kind with four leads, each suspended in space by soldering them to wires. For the neat appearance needed to make such a circuit sculpture work, the leads must be trimmed and bent at just the right angles, a tedious job indeed when done by hand. His tool has servo-controlled jaws that grip the leads, with solenoid-actuated lead formers coming in from below to bend each lead just the right amount. The lead former, along with its companion trimmer, obviously went through a lot of iterations before [TylerTimoJ] got everything right, but we’d say being able to process thousands of LEDs without all the tedium is probably worth the effort.

We’re looking forward to the huge LED cubes this tool will enable. Perhaps this CNC wire bender and an automated wire cutter would come in handy for the supporting wires?

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