Printed It: Hand Cranked Photography Turntable

July 24, 2019 by Tom Nardi 21 Comments

Even a relatively low-end desktop 3D printer will have no problems running off custom enclosures or parts for your latest project, and for many, that’s more than worth the cost of admission. But if you’re willing to put in the time and effort to become proficient with necessary CAD tools, even a basic 3D printer is capable of producing complex gadgets and mechanisms which would be extremely time consuming or difficult to produce with traditional manufacturing techniques.

Once you find yourself at this stage of your 3D printing career, there’s something of a fork in the road. The most common path is to design parts which are printed and then assembled with glue or standard fasteners. This is certainly the easiest way forward, and lets you use printed parts in a way that’s very familiar. It can also be advantageous if you’re looking to meld your own printed parts with existing hardware.

The other option is to fully embrace the unique capabilities of 3D printing. Forget about nuts and bolts, and instead design assemblies which snap-fit together. Start using more organic shapes and curves. Understand that objects are no longer limited to simple solids, and can have their own complex internal geometries. Does a hinge really need to be two separate pieces linked with a pin, or could you achieve the desired action by capturing one printed part inside of another?

If you’re willing to take this path less traveled, you may one day find yourself creating designs such as this fully 3D printed turntable by Brian Brocken. Intended for photographing or 3D scanning small objects without breaking the bank, the design doesn’t use ball bearings, screws, or even glue. Every single component is printed and fits together with either friction or integrated locking features. This is a functional device that can be printed and put to use anywhere, at any time. You could print one of these on the International Space Station and not have to wait on an order from McMaster-Carr to finish it.

With such a clever design, I couldn’t help but take a closer look at how it works, how it prints, and perhaps even some ways it could be adapted or refined going forward.

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The Arduboy Gets A Crank Mod

July 2, 2019 by Brian Benchoff 10 Comments

You’ve seen VR headsets and wearable video game controllers and flight yokes and every other type and kind of video game controller, but a crank? Yes, the Arduboy now has a crank modification in tribute to (or blatant ripoff of) the PlayDate, a video game console created by Panic and Teenage Engineering.

The basis for this build is the Arduboy, a miniature game system the size of a credit card. This game console features candy-like buttons, compatibility with the Arduino IDE, and a community that has produced dozens of games already. Where there’s software developers there’s inevitably a few hardware engineers waiting in the wings, and this is no exception. [bateske] created a crank mod for the Arduboy that gives this miniature, toy-like game console a crank. Ready to write a bass fishing simulator? This is your shot.

The hardware for this build consists of a 360° rotary encoder for the internals of the device. For the handle, [bateske] found an interesting ‘premium grinder for herbs and spices’ on Amazon. Shockingly, this crank handle just sort of works with the rotary encoder.

As for games, this is a brand new user interface for the Arduboy game console, so of course there are some interesting possibilities. There’s a fishing simulator that’s more interesting than real fishing and something like Flappy Bird only instead of flapping it’s bouncing over bottomless pits. You can check out this crank console out below.

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Geared Cable Winder Keeps Vive Sync Cable Neatly Wound

February 1, 2019 by Dan Maloney 8 Comments

Long cables are only neat once – before they’re first unwrapped. Once that little cable tie is taken off, a cable is more likely to end up rats-nested than neatly coiled.

Preventing that is the idea behind this 3D-printed cable reel. The cable that [Kevin Balke] wants to make easier to deal with is a 50 foot (15 meters) long Vive lighthouse sync cable. That seems a bit much to us, but it makes sense to separate the lighthouses as much as possible and mount them up high enough for the VR system to work properly.

[Kevin] put a good deal of effort into making this cable reel, which looks a little like an oversize baitcasting-style fishing reel. The cable spool turns on a crank that also runs a 5:1 reduction geartrain powering a shaft with a deep, shallow-pitch crossback thread. An idler runs in the thread and works back and forth across the spool, laying up the incoming cable neatly. [Kevin] reports that the reciprocating mechanism was the hardest bit to print, as surface finish affected the mechanism’s operation as much as the geometry of the mating parts. The video below shows it working smoothly; we wonder how much this could be scaled up for tidying up larger cables and hoses.

This is another great entry in our 3D Printed Gears, Pulleys, and Cams Contest. The contest runs through February 19th, so there’s still plenty of time to get your entries in. Check out [Kevin]’s entry along with all the others, and see what you can come up with.

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Giving A Crank Flashlight A Super Capacitor Overhaul

June 21, 2013 by Mike Szczys 25 Comments

crank-flashlight-supercap-overhaul

[Caleb] was given a tiny LED flashlight which has a crank used to charge it. Unfortunately it wasn’t holding a charge, and constant cranking didn’t work very well either. He cracked it open to find a single lithium button cell. Instead of using a drop-in replacement he soldered in his own super capacitor.

The stock device is remarkably simple. It uses a standard DC motor as the generator. It’s connected to the crank using a set of gears, with the two red wires seen above connecting it to the control board. Four diodes make up a bridge rectified and apparently feed directly into the battery. No wonder that cell went kaput!

But this orientation isn’t bad for using capacitors. They can be charged directly and the switch which attaches the LEDs to voltage doesn’t interfere with their operation. The last problem was making room for them in the case. [Caleb] considered a few different approaches, but ended up just heating the plastic enclosure until it could be deformed to make room for the additional parts.

Bust-a-Move Physical Controller

November 8, 2012 by Mike Szczys 7 Comments

This set of PVC cranks make you work for your game of Puzzle Bobble, also known as Bust-a-Move. It uses a little cannon centered at the bottom of the screen to pop bubbles based on like colors. There is a cartoon character that cranks as hard as it can to aim that cannon, and this hack brings that effort into the real world.

The controllers are made from PVC. A bit of creative use of joints and different pipe diameters make for a freely rotating rig. Rotation is monitored via the optical encoder wheel from an old mouse. Above you can also see the plastic container that hosts the ‘fire’ button. Since the mouse is already an input device, there’s no other electronic work to be done. Just plug the controllers in and map the wheel/buttons to the game you want to play. Make sure to check out the demo video embedded after the break.

If Angry Birds is more of what you’re playing these days you should consider building your own slingshot controller.

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Powering Kids’ Toys By Hand

October 18, 2011 by Mike Nathan 15 Comments

hand_cranked_toy_piano

[Dominik’s] daughter had an old toy piano that she loved, but when the batteries started to die down, it played awful tones and sounded generally out of tune. While this is likely something our circuit bending friends might be interested in, [Dominik] preferred when things sounded more cheery.

He considered simply replacing the batteries, but it seemed like a far better idea to do away with them altogether. he hunted around for a solution, and eventually found one at the local IKEA store. He grabbed a LJUSA hand-powered flashlight and disassembled it, saving the crank and circuitry.

He installed the crank on the back side of his daughter’s piano, and mounted the electronic bits inside the toy’s shell. The crank spins a brushless motor, generating an AC current which is rectified to DC before being stored in a capacitor. He says that a 30 second crank will play just a few tunes, which isn’t ideal, though it is better than frequently replacing batteries.

[Thanks, Roger]

Hand-cranked Magnet Machine Is Endless Fun

May 25, 2011 by Mike Nathan 41 Comments

magnet_machine

We can’t think of a single person who doesn’t enjoy playing with a handful of rare earth magnets now and again. We know that [Dave Johnson] certainly does. As a gift to his father in law, he constructed a magnificent machine that does little more than manipulate spherical rare earth magnets with hypnotizing grace.

The machine is constructed almost entirely from wood, save for a few fasteners and rods. Even the gears have been carefully cut from wood, with special attention paid to ensure smooth operation. When cranked, the machine slices off a single magnet from one end of a long chain, passing it along to a lift arm. The lift arm deposits the magnet into a metal tube, and with the help of eddy currents, it drifts slowly down before being redeposited at the end of the magnet chain.

Be sure to check out a video demonstration of the machine after the break, it really is fun to watch.

[via LaughingSquid]

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