ferrite

15 Articles

A Look Under The Hood Of Intermediate Frequency Transformers

November 27, 2024 by 11 Comments

If you’ve been tearing electronic devices apart for long enough, you’ll know that the old gear had just as many mysteries within as the newer stuff. The parts back then were bigger, of course, but often just as inscrutable as the SMD parts that populate boards today. And the one part that always baffled us back in the days of transistor radios and personal cassette players was those little silver boxes with a hole in the top and the colorful plug with an inviting screwdriver slot.

We’re talking about subminiature intermediate-frequency transformers, of course, and while we knew their purpose in general terms back then and never to fiddle with them, we never really bothered to look inside one. This teardown of various IF transformers by [Unrelated Activities] makes up somewhat for that shameful lack of curiosity. The video lacks narration, relying on captions to get the point across that these once-ubiquitous components were a pretty diverse lot despite their outward similarities. Most had a metal shell protecting a form around which one or more coils of fine magnet wire were wrapped. Some had tiny capacitors wired in parallel with one of the coils, too.

Perhaps the most obvious feature of these IF transformers was their tunability, thanks to a ferrite cup or slug around the central core and coils. The threaded slug allowed the inductance of the system to be changed with the turn of a screwdriver, preferably a plastic one. [Unrelated] demonstrates this with a NanoVNA using a nominal 10.7-MHz IFT, probably from an FM receiver. The transformer was tunable over a 4-MHz range.

Sure, IFTs like these are still made, and they’re not that hard to find if you know where to look. But they are certainly less common than they used to be, and seeing what’s under the hood scratches an itch we didn’t even realize we had.

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Simple Stack Of Ferrites Shows How Fluxgate Magnetometers Work

November 20, 2024 by 8 Comments

Have you ever wondered how a magnetometer works? We sure have, which was why we were happy to stumble upon this article on simple homebrew fluxgate magnetometers.

As [Maurycy] explains, clues to how a fluxgate magnetometer works can be found right in the name. We all know what happens when a current is applied to a coil of wire wrapped around an iron or ferrite core — it makes an electromagnet. Wrap another coil around the same core, and you’ve got a simple transformer.

Now, power the first coil, called the drive coil, with alternating current and measure the induced current on the second, or sense coil. Unexpected differences between the current in the drive coil and the sense coil are due to any external magnetic field. The difference indicates the strength of the field. Genius!

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Ferrites Versus Ethernet In The Ham Shack

September 17, 2024 by 32 Comments

For as useful as computers are in the modern ham shack, they also tend to be a strong source of unwanted radio frequency interference. Common wisdom says applying a few ferrite beads to things like Ethernet cables will help, but does that really work?

It surely appears to, for the most part at least, according to experiments done by [Ham Radio DX]. With a particular interest in lowering the noise floor for operations in the 2-meter band, his test setup consisted of a NanoVNA and a simple chunk of wire standing in for the twisted-pair conductors inside an Ethernet cable. The NanoVNA was set to sweep across the entire HF band and up into the VHF; various styles of ferrite were then added to the conductor and the frequency response observed. Simply clamping a single ferrite on the wire helped a little, with marginal improvement seen by adding one or two more ferrites. A much more dramatic improvement was seen by looping the conductor back through the ferrite for an additional turn, with diminishing returns at higher frequencies as more turns were added. The best performance seemed to come from two ferrites with two turns each, which gave 17 dB of suppression across the tested bandwidth.

The question then becomes: How do the ferrites affect Ethernet performance? [Ham Radio DX] tested that too, and it looks like good news there. Using a 30-meter-long Cat 5 cable and testing file transfer speed with iPerf, he found no measurable effect on throughput no matter what ferrites he added to the cable. In fact, some ferrites actually seemed to boost the file transfer speed slightly.

Ferrite beads for RFI suppression are nothing new, of course, but it’s nice to see a real-world test that tells you both how and where to apply them. The fact that you won’t be borking your connection is nice to know, too. Then again, maybe it’s not your Ethernet that’s causing the problem, in which case maybe you’ll need a little help from a thunderstorm to track down the issue. Continue reading “Ferrites Versus Ethernet In The Ham Shack” →

Printing Magnets

February 14, 2022 by 29 Comments

A research center in Spain has been working on ways to solve recent supply chain issues. One of these issues is a shortage of materials to make magnets. Their answer? Recycle ferrite residue by treating it and mixing it with ABS for 3D printing.

The mixing of ferrite with a polymer isn’t the key though, instead the trick is in the processing. The team collected strontium ferrite waste and ground it to a powder. Heating to the point of calcination (about 1000C) creates a superior material with a 350% increase in coercitivity and a 25% increase in remanence over the original waste material.

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BBQ lighter fault injector

Blast Chips With This BBQ Lighter Fault Injection Tool

January 29, 2022 by 16 Comments

Looking to get into fault injection for your reverse engineering projects, but don’t have the cash to lay out for the necessary hardware? Fear not, for the tools to glitch a chip may be as close as the nearest barbecue grill.

If you don’t know what chip glitching is, perhaps a primer is in order. Glitching, more formally known as electromagnetic fault injection (EMFI), or simply fault injection, is a technique that uses a pulse of electromagnetic energy to induce a fault in a running microcontroller or microprocessor. If the pulse occurs at just the right time, it may force the processor to skip an instruction, leaving the system in a potentially exploitable state.

EMFI tools are commercially available — we even recently featured a kit to build your own — but [rqu]’s homebrew version is decidedly simpler and cheaper than just about anything else. It consists of a piezoelectric gas grill igniter, a little bit of enameled magnet wire, and half of a small toroidal ferrite core. The core fragment gets a few turns of wire, which then gets soldered to the terminals on the igniter. Pressing the button generates a high-voltage pulse, which gets turned into an electromagnetic pulse by the coil. There’s a video of the tool in use in the Twitter thread, showing it easily glitching a PIC running a simple loop program.

To be sure, a tool as simple as this won’t do the trick in every situation, but it’s a cheap way to start exploring the potential of fault injection.

Thanks to [Jonas] for the tip.

Surplus Syringes Make Satisfactory Tuner For Amateur Radio Experimentation

August 14, 2021 by 8 Comments

Amateur Radio as a hobby has a long history of encouraging experimentation using whatever one might have on hand. When [Tom Essenpreis] wanted to use his 14 MHz antenna outside of its designed frequency range, he knew he’d need an impedance matching circuit. The most common type is an L-Match circuit which uses a variable capacitor and a variable inductor to adjust the usable frequency range (resonance) of an antenna. While inefficient in some specific configurations, they excel at bridging the gap between the 50 ohm impedance of the radio and the unknown impedance of an antenna.

No doubt raiding his junk box for parts, [Tom] hacked together a variable capacitor and inductor using ferrite rods from AM radios, hot glue, magnet wire, copper tape, and some surplus 60ml syringes. You can see that he ground out the center of the plunger to make room for ferrite rods. Winding the outside of the syringe with magnet wire, the alignment of the ferrite can be adjusted via the plunger, changing the characteristics of the element to tune the circuit. [Tom] reports that he was able to make an on-air contact using his newly made tuner, and we’re sure he enjoyed putting his improvised equipment to use.

If Amateur Radio isn’t your thing, then maybe we can entice you with this syringe based rocket, syringe actuated 3D printed drill press, or vacuum syringe powered dragster. Have your own hack to share? By all means, submit it to the Tip Line!

The $50 Ham: A Cheap Antenna For The HF Bands

January 19, 2021 by 65 Comments

So far in the $50 Ham series, I’ve concentrated mainly on the VHF and UHF bands. The reason for this has to do mainly with FCC rules, which largely restrict Technician-level licensees to those bands. But there’s a financial component to it, too; high-frequency (HF) band privileges come both at the price of learning enough about radio to pass the General license test, as well as the need for gear that can be orders of magnitude more expensive than a $30 handy-talkie radio.

But while HF gear can be expensive, not everything needed to get on the air has to be so. And since it’s often the antenna that makes or breaks an amateur radio operator’s ability to make contacts, we’ll look at a simple but versatile antenna design that can be adapted to support everything from a big, powerful base station to portable QRP (low-power) activations in the field: the end-fed half-wave antenna.

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