Even Apple Get Their Parts Wrong Sometimes

There can be few among those of us who produce printed circuit boards, who have not at some point placed a component the wrong way round, or with the wrong footprint. Usually this can be rectified with a bit of rework and a fresh board spin, but just occasionally these mishaps make it into the wild undetected. It seems nobody is immune, as [Doug Brown] is here to tell us with a tale of an Apple product with a misplaced capacitor.

The LC series of Macs came out through the early 1990s, and their pizza-box style cases could be found slowly turning yellow in universities and schools throughout that decade. Of them there was a persistent rumor of the LCIII had a misplaced capacitor, so when he received an unmodified original machine he took a look. The investigation is quite simple, but revealing — there are three power supply rails and one of the capacitors does have a significant leak.

The explanation is simple enough, the designer had placed a capacitor on each rail, with its negative side to the ground plane, but one of the rails delivers -5 volts. Thus the capacitor is the wrong way round, and must have failed pretty early in the lifetime of each LCIII. We’re curious then since so many of them went through their lives without the component being replaced, how the circuit remained functional. We’re guessing that there were enough other capacitors in the -5 volt line to provide enough smoothing.

A Look Under The Hood Of Intermediate Frequency Transformers

If you’ve been tearing electronic devices apart for long enough, you’ll know that the old gear had just as many mysteries within as the newer stuff. The parts back then were bigger, of course, but often just as inscrutable as the SMD parts that populate boards today. And the one part that always baffled us back in the days of transistor radios and personal cassette players was those little silver boxes with a hole in the top and the colorful plug with an inviting screwdriver slot.

We’re talking about subminiature intermediate-frequency transformers, of course, and while we knew their purpose in general terms back then and never to fiddle with them, we never really bothered to look inside one. This teardown of various IF transformers by [Unrelated Activities] makes up somewhat for that shameful lack of curiosity. The video lacks narration, relying on captions to get the point across that these once-ubiquitous components were a pretty diverse lot despite their outward similarities. Most had a metal shell protecting a form around which one or more coils of fine magnet wire were wrapped. Some had tiny capacitors wired in parallel with one of the coils, too.

Perhaps the most obvious feature of these IF transformers was their tunability, thanks to a ferrite cup or slug around the central core and coils. The threaded slug allowed the inductance of the system to be changed with the turn of a screwdriver, preferably a plastic one. [Unrelated] demonstrates this with a NanoVNA using a nominal 10.7-MHz IFT, probably from an FM receiver. The transformer was tunable over a 4-MHz range.

Sure, IFTs like these are still made, and they’re not that hard to find if you know where to look. But they are certainly less common than they used to be, and seeing what’s under the hood scratches an itch we didn’t even realize we had.

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DIY Pipe Inspector Goes Where No Bot Has Gone Before

If you think your job sucks, be grateful you’re not this homebrew sewer inspection robot.

Before anyone gets upset, yes we know what [Stargate System] built here isn’t a robot at all; it’s more of a remotely operated vehicle. That doesn’t take away from the fact that this is a very cool build, especially since it has to work in one of the least hospitable and most unpleasant environments possible. The backstory of this project is that the sewer on a 50-year-old house kept backing up, and efforts to clear it only temporarily solved the problem. The cast iron lateral line was reconfigured at some point in its history to include a 120-degree bend, which left a blind spot for the camera used by a sewer inspection service. What’s worse, the bend was close to a joint where a line that once allowed gutters and foundation drains access to the sewer.

To better visualize the problem, [Stargate] turned to his experience building bots to whip up something for the job. The bot had to be able to fit into the pipe and short enough to make the turn, plus it needed to be — erm, waterproof. It also needed to carry a camera and a light, and to be powered and controlled from the other end of the line. Most of the body of the bot, including the hull and the driving gear, was 3D printed from ABS, which allowed the seams to be sealed with acetone later. The drive tracks were only added after the original wheels didn’t perform well in testing. Controlling the gear motors and camera was up to a Raspberry Pi Zero, chosen mostly due to space constraints. An Ethernet shield provided connectivity to the surface over a Cat5 cable, and a homebrew PoE system provided power.

As interesting as the construction details were, the real treat is the down-hole footage. It’s not too graphic, but the blockage is pretty gnarly. We also greatly appreciated the field-expedient chain flail [Stargate] whipped up to bust up the big chunks of yuck and get the pipe back in shape. He did a little bit of robo-spelunking, too, as you do.

And no, this isn’t the only sewer bot we’ve ever featured.

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Would An Indexing Feature Benefit Your Next Hinge Design?

[Angus] of Maker’s Muse has a video with a roundup of different 3D-printable hinge designs, and he points out that a great thing about 3D printing objects is that adding printable features to them is essentially free.

These hinges have an indexing feature that allows them to lock into place, no additional parts needed.

A great example of this is his experimental print-in-place butt hinge with indexing feature, which is a hinge that can lock without adding any additional parts. The whole video is worth a watch, but he shows off the experimental design at the 7:47 mark. The hinge can swing normally but when positioned just right, the squared-off pin within slots into a tapered track, locking the part in place.

Inspired by a handheld shopping basket with a lockable handle, [Angus] worked out a design of his own and demonstrates it with a small GoPro tripod whose legs can fold and lock in place. He admits it’s a demonstration of the concept more than a genuinely useful tripod, but it does show what’s possible with some careful design. Being entirely 3D printed in a single piece and requiring no additional hardware is awfully nice.

3D printing is very well-suited to this sort of thing, and it’s worth playing to a printer’s strengths to do for pennies what one would otherwise need dollars to accomplish.

Want some tips on designing things in a way that take full advantage of what a 3D printer can achieve? Check out printing enclosures at an angle with minimal supports, leveraging the living hinge to print complex shapes flat (and fold them up for assembly), or even print a one-piece hinge that can actually withstand a serious load. All of those are full of tips, so keep them in mind the next time you design a part.

FLOSS Weekly Episode 811: Elixir & Nerves – Real Embedded Linux

This week, Jonathan Bennett and Lars Wikman chat about Elixir and Nerves — a modern language that’s a take on Erlang, and an embedded Linux approach for running Elixir code on devices.

Subscribe to catch the show live, and come to Hackaday for the rest of the story!

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Mr Fusion powering a vehicle

Could Nuclear Be The Way To Produce Synthetic Fuel On The Cheap?

Fossil fuels can be a bit fussy to access, and geopolitics tends to make prices volatile. Burning them also takes carbon out of the ground and puts it into the atmosphere, with undesirable climate implications. The hunt for a solution has been on for quite some time.

Various synthetic fuels have been proposed as a solution, wherein carbon dioxide is captured from the air and chemically processed into useful fuel. Done properly, this could solve the climate issue where any fuel burned has its carbon later captured to make more fuel. The problem, though, is that this process is very energy intensive. Given the demands, it’s no surprise that some are looking towards nuclear reactors for the answer.

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Retrotechtacular: The Deadly Shipmate

During World War II, shipboard life in the United States Navy was a gamble. No matter which theater of operations you found yourself in, the enemy was all around on land, sea, and air, ready to deliver a fatal blow and send your ship to the bottom. Fast forward a couple of decades and Navy life was just as hazardous but in a different way, as this Navy training film on the shipboard hazards of low-voltage electricity makes amply clear.

With the suitably scary title “115 Volts: A Deadly Shipmate,” the 1960 film details the many and various ways sailors could meet an untimely end, most of which seemed to circle back to attempts to make shipboard life a little more tolerable. The film centers not on the risks of a ship’s high-voltage installations, but rather the more familiar AC sockets used for appliances and lighting around most ships. The “familiarity breeds contempt” argument rings a touch hollow; given that most of these sailors appear to be in their 20s and 30s and rural electrification in the US was still only partially complete through the 1970s, chances are good that at least some of these sailors came from farms that still used kerosene lamps. But the point stands that plugging an unauthorized appliance into an outlet on a metal ship in a saltwater environment is a recipe for being the subject of a telegram back home.

The film shows just how dangerous mains voltage can be through a series of vignettes, many of which seem contrived but which were probably all too real to sailors in 1960. Many of the scenarios are service-specific, but a few bear keeping in mind around the house. Of particular note is drilling through a bulkhead and into a conduit; we’ve come perilously close to meeting the same end as the hapless Electrician’s Mate in the film doing much the same thing at home. As for up-cycling a discarded electric fan, all we can say is even brand new, that thing looks remarkably deadly.

The fact that they kept killing the same fellow over and over for each of these demonstrations doesn’t detract much from the central message: follow orders and you’ll probably stay alive. In an environment like that, it’s probably not bad advice.

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