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522 Articles

Automated Rig Grows Big, Beautiful Crystals Fast

December 12, 2024 by 8 Comments

We haven’t seen [Les Wright] in a while, and with the release of his new video, we know why — he’s been busy growing crystals.

Now, that might seem confusing to anyone who has done the classic “Crystal Garden” trick with table salt and laundry bluing, or tried to get a bit of rock candy out of a supersaturated sugar solution. Sure, growing crystals takes time, but it’s not exactly hard work. But [Les] isn’t in the market for any old crystals. Rather, he needs super-sized, optically clear crystals of potassium dihydrogen phosphate, or KDP, which are useful as frequency doublers for lasers. [Les] has detailed his need for KDP crystals before and even grown some nice ones, but he wanted to step up his game and grow some real whoppers.

And boy, did he ever. Fair warning; the video below is long and has a lot of detail on crystal-growing theory, but it’s well worth it for anyone taking the plunge. [Les] ended up building an automated crystal lab, housing it in an old server enclosure for temperature and dust control. The crystals are grown on a custom-built armature that slowly rotates in a supersaturated solution of KDP which is carefully transitioned through a specific temperature profile under Arduino control. As a bonus, he programmed the rig to take photographs of the growing crystals at intervals; the resulting time-lapse sequences are as gorgeous as the crystals, one of which grew to 40 grams in only a week.

We’re keen to see how [Les] puts these crystals to work, and to learn exactly what a “Pockels Cell” is and why you’d want one. In the meantime, if you’re interested in how the crystals that make the whole world work are made, check out our deep dive into silicon.

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Custom built RGB laser firing beam

Lasers, Galvos, Action: A Quest For Laser Mastery

November 22, 2024 by 1 Comment

If you’re into hacking hardware and bending light to your will, [Shoaib Mustafa]’s latest project is bound to spike your curiosity. Combining lasers to project multi-colored beams onto a screen is ambitious enough, but doing it with a galvanomirror, STM32 microcontroller, and mostly scratch-built components? That’s next-level tinkering. This project isn’t just a feast for the eyes—it’s a adventure of control algorithms, hardware hacks, and the occasional ‘oops, that didn’t work.’ You can follow [Shoaib]’s build log and join the journey here.

The nitty-gritty is where it gets fascinating. Shoaib digs into STM32 Timers, explaining how modes like Timer, Counter, and PWM are leveraged for precise control. From adjusting laser intensity to syncing galvos for projection, every component is tuned for maximum flexibility. Need lasers aligned? Enter spectrometry and optical diffusers for precision wavelength management. Want real-time tweaks? A Python-controlled GUI handles the instruments while keeping the setup minimalist. This isn’t just a DIY build—it’s a work of art in problem-solving, with successes like a working simulation and implemented algorithms along the way.

If laser projection or STM32 wizardry excites you, this build will inspire. We featured a similar project by [Ben] back in September, and if you dig deep into our archives, you can eat your heart out on decades of laser projector projects. Explore Shoaib’s complete log on Hackaday.io. It is—literally—hacking at its most brilliant.

The Laser Shadow Knows

November 18, 2024 by 31 Comments

Normally, you think of things casting a shadow as being opaque. However, new research shows that under certain conditions, a laser beam can cast a shadow. This may sound like nothing more than a novelty, but it may have applications in using one laser beam to control another. If you want more details, you can read the actual paper online.

Typically, light passes through light without having an effect. But using a ruby crystal and specific laser wavelengths. In particular, a green laser has a non-linear response in the crystal that causes a shadow in  a blue laser passing through the same crystal.

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Laser Sound Visualizations Are Not Hard To Make

November 13, 2024 by 17 Comments

You might think that visualizing music with lasers would be a complicated and difficult affair. In fact, it’s remarkably simple if you want it to be, and [byte_thrasher] shows us just how easy it can be.

At heart, what you’re trying to do is make a laser trace out waveforms of the music you’re listening to, right? So you just need a way to move the laser’s beam along with the sound waves from whatever you’re listening to. You might be thinking about putting a laser on the head of a servo-operated platform fed movement instructions from a digital music file, but you’d be way over-complicating things. You already have something that moves with the music you play — a speaker!

[byte_thrasher’s] concept is simple. Get a Bluetooth speaker, and stick it in a bowl. Cover the bowl with a flexible membrane, like plastic wrap. Stick a small piece of mirror on the plastic. When you play music with the speaker, the mirror will vibrate and move in turn. All you then have to do is aim a safe laser in a safe direction such that it bounces off the mirror and projects on to a surface. Then, the laser will dance with your tunes, and it’ll probably look pretty cool!

We’ve seen some beautiful laser visual effects before, too. Just be careful and keep your power levels safe and your beams pointing where they should be.

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Laser Painting Explained

October 17, 2024 by 7 Comments

If you get an inexpensive diode laser cutter, you might have been disappointed to find it won’t work well with transparent acrylic. The material just passes most of the light at that wavelength, so there’s not much you can do with it. So how did [Rich] make a good-looking sign using a cheap laser? He used a simple paint and mask technique that will work with nearly any clear material, and it produces great-looking results, as you can see in the video below.

[Rich] starts with a piece of Acrylic covered with paper and removes the paper to form a mask. Of course, even a relatively anemic laser can slice through the paper covering with no trouble at all. He also cuts an outline, which requires a laser to cut the acrylic. However, you could easily apply this to a rectangular hand-cut blank. Also, most diode lasers can cut thin acrylic, but it doesn’t always come out as cleanly as you’d like.

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Photochromic Dye Makes Up This Novel Optical Memristor

October 10, 2024 by 20 Comments

Despite being much in the zeitgeist lately, we have to confess to still being a bit foggy about exactly what memristors are. The “mem” part of their name seems to be the important bit, implying a memory function, but the rest of the definition seems somewhat negotiable — enough so that you can make a memristor from a bit of photochromic dye.

Now, we’ll leave the discussion of whether [Markus Bindhammer]’s rather complex optical memory cell officially counts as a memristor to the comments below, and just go through the technical details here. The heart of this experimental device is a photochromic dye known as cis-1,2-dicyano-1,2-bis(2,4,5-trimethyl-3-thienyl)ethene, mercifully shortened to CMTE, which has the useful property of having two stable states. Transitioning from the open state to the closed state occurs when UV light shines upon it, while switching back to the closed state is accomplished with a pulse of green light. Absent the proper wavelength of light, both states are stable, making non-volatile information storage possible.

To accomplish this trick, [Markus] filled a quartz cuvette with a little CMTE-doped epoxy resin. Inside a light-tight enclosure, two lasers — one at 405 nm wavelength, the other at 532 nm — are trained on the cuvette through a dichroic mirror. On the other side of the CMTE resin, he placed a VEML7700 high-accuracy ambient light sensor. An Arduino Nano reads the light sensor and controls the lasers. Writing and erasing are accomplished by turning on the proper laser for a short amount of time; reading the state of the cell involves a carefully timed pulse from the 405 nm laser followed by a 532 nm pulse and watching the output of the sensor.

Is a one-bit memory device that uses a dye that goes for €300 per gram and a pair of laser diodes practical? Of course not, but it’s still pretty cool, and we appreciate all the effort and expense [Markus] went to with this one. Now, if you want some fuel for the “It’s not a memristor” fire, memristors might not even be a thing.

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First Benchies In Stainless Steel, With Lasers

October 7, 2024 by 19 Comments

DIY 3D printing in metal is a lot more complicated than we thought. And this video from [Metal Matters] shows two approaches, many many false starts, and finally, a glorious 78.9% success! (And it’s embedded below for your enjoyment.)

The first half of the video is dedicated to the work on a laser welding system that doesn’t pan out in the end at all. But the missteps are worth watching as well, and they hammer home the difficulties of melting metal reliably with nothing more than coherent light. Things like reflection, the difficulty of getting good process control cameras, and finally the whole thing slumping as multiple layers stack up on each other make this approach to 3D construction look nearly impossible.

Indeed, around halfway through the video, the focus shifts toward a metal-powder sintering machine, and this one is a success! Metal dust is deposited layer by layer, and fused with a totally different laser. The tricky bits here range from esoteric problems like making the laser fuse the metal dust without blasting it, to simple things like the geometry of the scraper that ensures even layer heights. And once you’ve got all that down, getting a good pattern down for 2D infill in metal is non-trivial.

A sweet half-scale metal Benchy emerges at the end, so why does [Metal Matters] call this a 78.9% success? Because that’s the density of the final print, and he is shooting for 100%. But we wouldn’t be so harsh. We’ve seen how far he’s come since the first machines, and this is a huge advance. We’re looking forward to the next video update in a year or two!

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