New Part Day: MEMS Loudspeakers

MEMS, or Micro ElectroMechanical Systems, are the enabling technology that brings us smartphones, quadcopters, tire pressure monitors, and a million other devices we take for granted today. At its most basic level, MEMS is simply machining away silicon wafers to make not electronic parts, but electromechanical parts. The microphone in your cell phone isn’t an electret mic you would find in an old brick phone from the 80s — it’s a carefully crafted bit of silicon, packed in epoxy, and hanging off a serial bus.

Despite the incredible success of MEMS technology, there is still something in your smartphone that’s built on 19th-century technology. Loudspeakers haven’t changed ever, and the speaker in your newest iThing is still a coil of wire and some sort of cone.

Now there’s finally a MEMS loudspeaker A company called USound has developed the first loudspeaker that isn’t just a bunch of wire and a magnet. This is a speaker built from a silicon wafer that can be as small as 3 mm square, and as thin as 1 mm. Since these speakers are built on silicon, you can also add an amp right onto the package. This is quite literally a speaker on a chip, and we’d bet that there are already engineers at Samsung looking at stuffing this into a flagship phone.

ST and USound announced these extraordinarily small speakers would actually be made, but so far it’s been just that — an announcement. This changed at CES where ST demonstrated VR goggles with multiple MEMS speakers. Does this mean MEMS speakers are on their way to Mouser and Digikey? We eagerly await the product announcement and demo dev board kit.

Piezomagnetic Trick Shrinks 2.5 GHz Antennas

To a ham radio operator used to “short”-wave antennas with lengths listed in tens of meters, the tiny antennas used in the gigahertz bands barely even register. But if your goal is making radio electronics that’s small enough to swallow, an antenna of a few centimeters is too big. Physics determines plausible antenna sizes, and there’s no way around that, but a large group of researchers and engineers have found a way of side-stepping the problem: resonating a nano-antenna acoustically instead of electromagnetically.

Normal antennas are tuned to some extent to the frequency that you want to pick up. Since the wavelength of a 2.5 GHz electromagnetic wave in free space is 120 cm mm, most practical antennas need a wire in the 12-60 cm mm range to bounce signals back and forth. The trick in the paper is to use a special piezomagnetic material as the antenna. Incoming radio waves get quickly turned into acoustic waves — physical movement in the nano-crystals. Since these sound waves travel a lot slower than the speed of light, they resonate off the walls of the crystal over a much shorter distance. A piezoelectric film layer turns these vibrations back into electrical signals.

Ceramic chip antennas use a similar trick. There, electromagnetic waves are slowed down inside the high-permittivity ceramic. But chip antennas are just slowing down EM waves, whereas the research demonstrated here is converting the EM to sound waves, which travel many orders of magnitude slower. Nice trick.

Granted, significant material science derring-do makes this possible, and you’re not going to be fabricating your own nanoscale piezomagnetic antennas any time soon, but with everything but the antenna getting nano-ified, it’s exciting to think of a future where the antennas can be baked directly into the IC.

Thanks [Ostracus] for the tip in the comments of this post on antenna basics. Via [Science Magazine].

MEMS: The Biggest Word In Small

What’s tiny and on track to be worth $22 billion dollars by 2018? MEMS (Micro Electrical Mechanical Systems). That’s a catch-all phrase for microscopic devices that have moving parts. Usually, the component sizes range from 0.1 mm to 0.001 mm, which is tiny, indeed. There are some researchers working with even smaller components, sometimes referenced as NEMS (Nano Electrical Mechanical Systems).

Resonant Cantilever by [Pcflet01], CC BY-SA 3.0
MEMS have a wide range of applications including ink jet printers, accelerometers, gyroscopes, microphones, pressure sensors, displays, and more. Many of the sensors in a typical cell phone would not be possible without MEMS. There are many ways that MEMS devices are built, but just to get a flavor, consider the cantilever (see right), one of the most common MEMS constructions.

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Amazing Motion-Capture Of Bendy Things

Have you, dear reader, ever needed to plot the position of a swimming pool noodle in 3D  and in real time? Of course you have, and today, you’re in luck! I’ve compiled together a solution that’s sure to give you the jumpstart on solving this “problem-you-never-knew-you-had.”

Ok, there’s a bit of a story behind this one. Back in my good-ol’ undergrad days, I got the chance to play with tethered underwater robots. I remember fumbling about thinking: “Hmm, with this robot tether, wouldn’t it be sweet to string up a set of IMUs down the length of the tether to estimate the robot’s location in 3-space?” A few years later, I cooked together this IMU Noodle project to play with some real hardware in the spirit of solving that problem. With a little quaternion math, a nifty IMU, and some custom PCBAs, this idea has gone from some idle brain-ramble into a real device. It’s an incredibly interesting example of using available hardware and a little ingenuity to build a system that is unique and dependable.

As for why? I first saw an IMU noodle pop up on these pages back in 2012 and I was baffled. I just had to build one! Now complete, I figured that there’s enough math and fun-loving electronics nuggets to merit a full article for this month’s after-hour adventures. Dear reader, let me tell you a wonderful story where math meets electronics and works up the courage to ask it out for brunch.

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Measuring Tiny Masses Acoustically

How do you measure the mass of something really, really tiny? Like fish-embryo tiny. There aren’t many scales with the sensitivity and the resolution to make meaningful measurements in the nanogram range, so you’ve got to turn to other methods, like measuring changes in the resonant frequency of a glass tube. And that turns out to be cheap and easy for the home gamer to reproduce.

In a recent scholarly paper, [William Grover] et al from the University of California Riverside outline the surprisingly simple and clever method of weighing zebrafish embryos, an important model organism used in all sorts of developmental biology and environmental research. [Grover]’s method is a scaled-up version of a suspended microchannel resonator (SMR), a microelectromechanical device that can measure the mass of single cells or even weigh a virus particle. Rather than etch the resonator out of silicon, a U-shaped glass tube is vibrated by a piezoelectric speaker and kept at its resonant frequency by feedback from a cheap photointerrupter. When an embryo is pumped into the tube, the slight change in mass alters the resonant frequency of the system, which is easily detected by the photointerrupter. The technique can even be leveraged to measure volume and density of the embryos, and all for about $12 in parts.

In the lab, [Grover]’s team uses a data acquisition card and LabVIEW to run the resonant loop, but there’s no reason a DIY version of this couldn’t use an Arduino. In fact, tipster [Douglas Miller] expects someone out there will try this, and would appreciate hearing the details. You can ping him on his hackaday.io page.

This WAV File Can Confuse Your Fitbit

As the devices with which we surround ourselves become ever more connected to the rest of the world, a lot more thought is being given to their security with respect to the internet. It’s important to remember though that this is not the only possible attack vector through which they could be compromised. All devices that incorporate sensors or indicators have the potential to be exploited in some way, whether that is as simple as sniffing the data stream expressed through a flashing LED, or a more complex attack.

Researchers at the University of Michigan and the University of South Carolina have demonstrated a successful attack against MEMS accelerometers such as you might find in a smartphone. They are using carefully crafted sound waves, and can replicate at will any output the device should be capable of returning.

MEMS accelerometers have a microscopic sprung weight with protruding plates that form part of a set of capacitors. The displacement of the weight due to acceleration is measured by looking at the difference between the capacitance on either side of the plates.

The team describe their work in the video we’ve put below the break, though frustratingly they don’t go into quite enough detail other than mentioning anti-aliasing. We suspect that they vibrate the weight such that it matches the sampling frequency of the sensor, and constantly registers a reading at a point on its travel they can dial in through the phase of their applied sound. They demonstrate interference with a model car controlled by a smartphone, and spurious steps added to a Fitbit. The whole thing is enough for the New York Times to worry about hacking a phone with sound waves, which is rather a predictable overreaction that is not shared by the researchers themselves.

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Small And Inexpensive MEMS Gravimeter

A gravimeter, as the name suggests, measures gravity. These specialized accelerometers can find underground resources and measure volcanic activity. Unfortunately, traditional instruments are relatively large and expensive (nearly 20 pounds and $100,000). Of course, MEMS accelerometers are old hat, but none of them have been stable enough to be called gravimeters. Until now.

In a recent edition of Nature (pdf), researchers at the University of Glasgow have built a MEMS device that has the stability to work as a gravimeter. To demonstrate this, they used it to measure the tides over six days.

The device functions as a relative gravimeter. Essentially a tiny weight hangs from a tiny spring, and the device measures the pull of gravity on the spring. The design of the Glasgow device has a low resonate frequency (2.3 Hz).

Small and inexpensive devices could monitor volcanoes or fly on drones to find tunnels or buried oil and gas (a job currently done by low altitude aircraft). We’ve covered MEMS accelerometers before, although not at this stability level.  We’ve even seen an explanation from the Engineer Guy.