The Ultimate Model Rocket Launchpad

September 30, 2020 by Danie Conradie 14 Comments

When you’re building advanced rockets as BPS.Space are, an unreliable launchpad is the something you really don’t want to be struggling with. [Joe Barnard] is working on a model rocket that can land vertically under its own power, like the Falcon 9, and has upgraded his launchpad in the process. A lot of thought and hard-earned experience has gone into its design, and the video after the break is a fascinating look the engineering process.

[Joe]’s rockets don’t use guide rods and fins for stabilization in the way most amateur rockets do, but instead have thrust vectoring motor mounts and reaction wheels for active stabilization during launch and flight. The rockets are clamped to the launchpad right up to ignition, and then need to release quickly and reliably. His previous clamps looked very cool, but suffered from high friction forces during release, and the integrated covers prevented easy inspection. These were replaced by much simpler spring-loaded clamp held in place by a small locking bar, which is knocked out by a servo to release the clamp. It also has no static friction, since it moves up and away from the clamping surfaces on the rocket.

The launch pad also features a ATSAMD21 based launch computer named Impulse, which at the most basic level controls the igniter, clamps, buzzer and indicator lights. It also has a number of inputs and outputs to allow for expansion. [Joe] experienced a number of inexplicable failures of rocketry electronics in the past, but believes he has finally tracked down the culprit: Tennessee humidity. He has since started conformal coating all his electronics.

The launchpad itself is made from plywood, so to protect it from the hot exhaust it has in integrated flame trench. This was made from 1 inch steel plumbing components, and directs most of the exhaust out of one side of the platform. It can also be reconfigured to allow a three core rocket like a Falcon Heavy to be launched. Continue reading “The Ultimate Model Rocket Launchpad” →

Model Rocket Launcher Is So Serious, It Has A Briefcase

April 17, 2020 by Kristina Panos 24 Comments

What could be more thrilling than launching a complex rocket that you built yourself? For starters, launching it with literally anything better than the stock ignition system would be a step in the right direction. How about a briefcase full of fantastically fun overkill?

[FastEddy59] is in the middle of building a model rocket complete with a Thrust Vector Control (TVC) system to help with stabilization. Much to our delight, he’s designed an equally ambitious controller to spice up the launch sequence with security codes and a physical key. And what’s a launch controller without a giant emergency stop button to shut down everything? Incomplete, if you ask us.

Under the carbon fiber-wrapped acrylic hood, there’s an Arduino MEGA engine and an NRF24 LoRa module for transmission to the rocket. There’s even a DHT11 temperature sensor to verify that launch conditions are ideal. It’s still a work in progress with plenty of features to come, like fancier labels and plenty of launch-appropriate sound files for the hidden speaker. There’s a lot to this case, and [FastEddy59]’s video brief is ready and waiting on the pad after the break.

[FastEddy59] plans to hold the first launch in a few months, and we sincerely hope he outfits the rocket with a camera.

Continue reading “Model Rocket Launcher Is So Serious, It Has A Briefcase” →

Silo Launched Model Rocket Goes Thoomp

March 16, 2020 by Danie Conradie 20 Comments

While rockets launched from silos are generally weapons of war, [Joe Barnard] of [BPS.Space] thought model rocketry could still do with a little more thoomp. So he built a functional tube launched model rocket.

Like [Joe]’s other rockets, it features a servo-actuated thrust vectoring system instead of fins for stabilization. The launcher consists of a 98 mm cardboard tube, with a pneumatic piston inside to eject the rocket out of the tube before it ignites its engine in mid-air. When everything works right, the rocket can be seen hanging motionlessly in the air for a split second before the motor kicks in.

The launcher also features a servo controlled hatch, which opens before the rocket is ejected and then closes as soon as the rocket is clear to protect the tube. The rocket itself is recovered using a parachute, and for giggles he added a tiny Tesla Roadster with its own parachute.

Projects as complex as this rarely work on the first attempt, and Thoomp was no exception. Getting the Signal flight computer to ignite the rocket motors at the correct instant proved challenging, and required some tuning on how the accelerometer inputs were used to recognize a launch event. The flight computer is also a very capable data logger, so every launch attempt, failed or successful, became a learning opportunity. Check out the second video after the break for a fascinating look at how all this data was analyzed.

[Joe]’s willingness to fail quickly and repeatedly as part of the learning process is a true display of the hacker spirit. We’ll definitely be keeping a close eye on his work.

Continue reading “Silo Launched Model Rocket Goes Thoomp“ →

A Cheap And Easy GoPro Mount For Model Rocketry

February 16, 2020 by Lewin Day No comments

Launching model rockets is fun, but the real meat of the hobby lies in what you do next. Some choose to instrument their rockets or carry other advanced payloads. [seamster] likes to film his flights, and built a nosecone camera package to do so.

A GoPro is the camera of choice for [seamster]’s missions, with its action cam design making it easy to fire off with a single press of a button. To mount it on the rocket, the nosecone was designed in several sections. The top and bottom pieces are 3D printed, which are matched with a clear plastic cylinder cut from a soda bottle. Inside the cylinder, the GoPro and altimeter hardware are held in place with foam blocks, cut to shape from old floor mats. The rocket’s parachute is attached to the top of the nose cone, which allows the camera to hang in the correct orientation on both the ascent and descent phases of the flight. Check out the high-flying videos created with this setup after the break.

It’s a simple design that [seamster] was able to whip up in Tinkercad in just a few hours, and one that’s easily replicable by the average maker at home. Getting your feet wet with filming your flights has never been easier – we’ve certainly come a long way from shooting on film in the 1970s.

Continue reading “A Cheap And Easy GoPro Mount For Model Rocketry” →

3D Printing Makes Modular Payload For Model Rocket

August 9, 2019 by Donald Papp 2 Comments

Putting payloads into model rockets can be more complex than simply shoving stuff into an open spot, so [concretedog] put some work into making a modular payload tube for his current rocket. The nose cone for his rocket is quite large, so he opted to give it a secure payload area that doesn’t compromise or interfere with any of the structural or operational bits such as the parachute.

The payload container is a hollow tube with a 3D printed threaded adaptor attached to one end. Payload goes into the tube, and the tube inserts into a hole in the bulkhead, screwing down securely. The result is an easy way to send up something like a GPS tracker, possibly with a LoRa module attached to it. That combination is a popular one with high-altitude balloons, which, like rockets, also require people to retrieve them after not-entirely-predictable landings. LoRa wireless communications have very long range, but that doesn’t help if there’s an obstruction like a hill between you and the transmitter. In those cases, a simple LoRa repeater attached to a kite, long pole, or drone can save the day.

We’ve seen [concretedog]’s work before, when he designed stackable PCBs intended to easily fit inside model rocket bodies, allowing for easy integration of microcontroller-driven functions like delayed ignitions or altimeter triggers. Better development tools, hardware, and 3D printing has really helped make smarter rocketry more accessible to hobbyists.

Fly A Pi On Your Next Model Rocket

July 5, 2019 by Ted Yapo 6 Comments

From time to time, we see electronics projects for model rocket instrumentation. Those who have been involved in the hobby for many years may remember when 8-bit microcontrollers like the PIC16F84 were the kind of hardware you might fly on a mission. These days, however, there’s little reason not to send a high-powered processor. This is exactly what [Mohamed Elhariry] has done with his PiX project, which turns a Raspberry Pi Zero W into a neat little flight data recorder.

The hardware has what you might expect from a flight recorder, including accelerometer, gyroscope, and pressure sensor. In addition, it carries temperature and humidity sensors, and of course, a camera. A 64 GB microSD card provides the storage, while a LiPo SHIM board allows the whole thing to run from a 150 mAh battery. All of the components are off-the-shelf breakouts, which makes assembly as easy as soldering a few connections and securing the modules with a little tape.

The project is in GitHub, including python code, schematics for the hardware, and detailed instructions. If you ever wanted to get started with instrumenting a model rocket, this looks like a great resource. Also in the repo is a captured video from an actual flight [34 MB GIF] if you just want to see the view from one launch.

Using commercial modules seems pretty convenient, but if custom hardware is more your thing, check out these 22 mm round PCBs designed to fit inside rockets.

Would You Look At That Yaw Control

June 20, 2018 by Brian Benchoff 38 Comments

[Jeff Bezos] might be getting all the credit for developing a rocket that can take off and land vertically, but [Joe Barnard] is doing it the hard way. He’s doing it with Estes motors you can pick up in any hobby shop. He’s doing it with a model of a Falcon 9, and he’s on his way to launching and landing a rocket using nothing but solid propellant.

The key to these launches is, of course, the flight controller, This is the Signal flight controller, and it has everything you would expect from a small board meant to mount in the frame of a model rocket. There’s a barometer, an IMU, a buzzer (important!), Bluetooth connectivity, and a microSD card slot for data logging. What makes this flight computer different is the addition of two connectors for standard hobby servos. With the addition of a 3D printed adapter, this flight controller adds thrust vectoring control. That means a rocket will go straight up without the use of fins.

We’ve seen [Joe]’s work before, and things have improved significantly in the last year and a half. The latest update from last weekend was a scale model (1/48) of the Falcon Heavy. In a 45-second video, [Joe]’s model of the Falcon Heavy launches on the two booster rockets, lights the center core, drops the two boosters and continues on until the parachutes unfurl. This would be impressive without active guidance of the motor, and [Joe] is adding servos and launch computers to the mix. It’s awesome, and certainly unable to be exported from the US.