Building A DIY Nipkow Disk Display

Before flat screen technologies took over, we associate TV with the CRT. But there were other display technologies that worked, they just weren’t as practical. One scheme was the Nipkow disk, and [Bitluni] decided to build a working demonstration of how such a system works.

Essentially, there’s a spinning disk with a spiral pattern of holes in it. As the disk spins, a light behind it turns on or off. If you time everything right, you get an image that can move. This particular model uses stepper motors, which is a bit of a modern concession.

The result was actually much better than you might guess, but a far cry from a modern display device, of course. The screen material needed a little tweaking, but even the initial results were very impressive. If this were trying to be practical, it would probably require a bit more work on the light source and screen.

Interestingly, the Nipkow disk arrangement was just as suitable for scanning as displaying. Instead of a light behind the wheel, you simply used a light sensor. Of course, in practice, getting everything synchronized and mass-producing high-resolution sets would have been a tremendous challenge a century ago.

Not that people didn’t try. There were even color systems using mechanical wheels. In the 1930s, people were sure your TV would contain spinning disks.

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Retrotechtacular: Mechanical TV From The People Who Made It Happen

If we have a television in 2021 the chances are that it will be a large LCD model, flat and widescreen, able to display HD images in stunning clarity. Before that we’d have had a CRT colour TV, them maybe our parents grew up with a monochrome model. Before those though came the first TVs of all, which were mechanical devices that relied on a spinning disk to both acquire and display the image. The BBC Archive recently shared a vintage clip from 1970 in which two of the assistants of [John Logie Baird], the inventor of the first demonstrable television system, demonstrated its various parts and revealed its inner workings.

We’ve covered the Nipkow scanning disk in a previous article, with its characteristic spiral of holes. We see the original Baird Televisor, but the interesting part comes as we move to the studio. Using the original equipment they show a dot of light traversing the presenter’s face to scan a picture before taking us to a mock-up of the original studio. Here there’s a surprise, because instead of the camera we’d expect today there is a Nipkow disk projector which traverses the subject sitting in the dark. A bank of photocells above the projector senses the reflected light, and returns a video signal.

The resulting low-resolution pictures had a low enough bandwidth to be broadcast over an AM radio transmitter, and for a tiny 30-line picture in the glowing pink of a neon light they provide a surprising amount of detail. With such a straightforward principle it’s not surprising that they’ve appeared in a few projects on these pages, including an Arduino driven colour video monitor, and a POV clock. Take a look at the video below the break.

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Proto-TV Tech Lies Behind This POV Clock

If it weren’t for persistence of vision, that quirk of biochemically mediated vision, life would be pretty boring. No movies, no TV — nothing but reality, the beauty of nature, and live performances to keep us entertained. Sounds dreadful.

We jest, of course, but POV is behind many cool hacks, one of which is [Joe]’s neat Nipkow disk clock. If you think you’ve never heard of such a thing, you’re probably wrong; Nipkow disks, named after their 19th-century inventor Paul Gottlieb Nipkow, were the central idea behind the earliest attempts at mechanically scanned television. Nipkow disks have a series of evenly spaced, spirally arranged holes that appear to scan across a fixed area when rotated. When placed between a lens and a photosensor, a rudimentary TV camera can be made.

For his Nipkow clock, though, [Joe] turned the idea around and placed a light source behind the rotating disk. Controlling when and what color the LEDs in the array are illuminated relative to the position of the disk determines which pixels are illuminated. [Joe]’s clock uses two LED arrays to double the size of the display area, and a disk with rectangular apertures. The resulting pixels are somewhat keystone-shaped, but it doesn’t really distract from the look of the display. The video below shows the build process and the finished clock in action.

The key to getting the look right in a display like this is the code, and [Joe] put in a considerable effort for his software. If only the early mechanical TV tinkerers had had such help. [Jenny List] did a nice write-up on the early TV pioneers and their Nipkow disk cameras; we’ve also seen other Nipkow displays before, but [Joe]’s clock takes the concept to another level.

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Mechanical Image Acquisition With A Nipkow Disc

If you mis-spent your teenage years fishing broken televisions from dumpsters and either robbing them for parts or fixing them for the ability to watch The A Team upstairs rather than in the living room as I did, then it’s possible that you too will have developed a keen interest in analogue television technology. You’ll know your front porch from your blanking interval and your colour burst, you might say.

An illustration of a simple Nipkow disk. Hzeller (CC BY-SA 3.0).

There was one piece of television technology that evaded a 1980s dumpster-diver, no 625-line PAL set from the 1970s was ever going to come close to the fascination of the earliest TV sets. Because instead of a CRT and its associated electronics, they featured a spinning disk with a spiral pattern of holes. These mechanical TV systems were quickly superseded in the 1930s by all-electronic systems, so of the very few sets manufactured only a fraction have survived the intervening decades.

The spinning disk in a mechanical TV is referred to as a Nipkow disk, after its inventor, [Paul Gottlieb Nipkow]. [Nipkow] conceived and patented the idea of a spinning disk with a spiral of holes to dissect an image sequentially into a series of lines in the 1880s, but without the benefit of the electronic amplification that would come a few decades later was unable to produce a viable system to demonstrate it. It would be in the 1920s before [John Logie Baird] would develop the first working television system using [Nipkow]’s invention.

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Analog Clock Display Uses A Nipkow Disk

Although [Serokoy] is not thrilled with the outcome of his Nipkow disk clock (translated), but we really enjoy it. It uses the Persistence of Vision concept to create a light display from a rotating disk.

We’ve come across a lot of rotating disk clocks. Several were based off of the platters of a hard drive, using a slit, or series of slits to make up the display. This Nipkow disk uses a similar technique but in a more general way. The series of holes arranged in a spiral pattern allows a grid of concentric rings to be used as pixels when the disk is spinning. The bottom portion of the disk is used as the display area. Each pixel is illuminated at just the right time by LEDs below in order to freeze that pixel in the viewer’s eye. The demo is a bit rough, and [Serokoy] mentions that the precision of the hole layout makes all the difference. He drilled these by hand in a CD which was spray painted matte black. Even though he used a computer to lay out and print a template, it took four tries to get a suitable disk.

[Thanks Svofski]