Printing In Multi-material? Use These Filament Combos

December 7, 2024 by Donald Papp 15 Comments

If one has a multi-material printer there are more options than simply printing in different colors of the same filament. [Thomas Sanladerer] explores combinations of different filaments in a fantastic article that covers not just which materials make good removable support interfaces, but also which ones stick to each other well enough together to make a multi-material print feasible. He tested an array of PLA, PETG, ASA, ABS, and Flex filaments with each in both top (printed object) and bottom (support) roles.

A zero-clearance support where the object prints directly on the support structure can result in a very clean bottom surface. But only if the support can be removed easily.

People had already discovered that PETG and PLA make pretty good support for each other. [Thomas] expands on this to demonstrate that PLA doesn’t really stick very well to anything but itself, and PETG by contrast sticks really well to just about anything other than PLA.

One mild surprise was that flexible filament conforms very well to PLA, but doesn’t truly stick to it. Flex can be peeled away from PLA without too much trouble, leaving a very nice finish. That means using flex filament as a zero-clearance support interface — that is to say, the layer between the support structure and the PLA print — seems like it has potential.

Flex and PETG by contrast pretty much permanently weld themselves together, which means that making something like a box out of PETG with a little living hinge section out of flex would be doable without adhesives or fasteners. Ditto for giving a PETG object a grippy base. [Thomas] notes that flexible filaments all have different formulations, but broadly speaking they behave similarly enough in terms of what they stick to.

[Thomas] leaves us with some tips that are worth keeping in mind when it comes to supported models. One is that supports can leave tiny bits of material on the model, so try to use same or similar colors for both support and model so there’s no visual blemish. Another tip is that PLA softens slightly in hot water, so if PLA supports are clinging stubbornly to a model printed in a higher-temperature material like PETG or ABS/ASA, use some hot water to make the job a little easier. The PLA will soften first, giving you an edge. Give the video below a watch to see for yourself how the combinations act.

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Putting The New CryoGrip Build Plate To The Test

October 25, 2024 by Dave Rowntree 14 Comments

BIQU has released a new line of low-temperature build plates that look to be the next step in 3D printing’s iteration—or so YouTuber Printing Perspective thinks after reviewing one. The Cryogrip Pro is designed for the Bambu X1, P1, and A1 series of printers but could easily be adapted for other magnetic-bed machines.

The bed adhesion strength when cold is immense!

The idea of the new material is to reduce the need for high bed temperatures, keeping enclosure temperatures low. As some enclosed printer owners may know, trying to print PLA and even PETG with the door closed can be troublesome due to how slowly these materials cool. Too high an ambient temperature can wreak havoc with this cooling process, even leading to nozzle-clogging.

The new build plate purports to enable low, even ambient bed temperatures, still with maximum adhesion. Two versions are available, with the ‘frostbite’ version intended for only PLA and PETG but having the best adhesion properties. A more general-purpose version, the ‘glacier’ sacrifices a little bed adhesion but gains the ability to handle a much wider range of materials.

An initial test with a decent-sized print showed that the bed adhesion was excellent, but after removing the print, it still looked warped. The theory was that it was due to how consistently the magnetic build plate was attached to the printer bed plate, which was now the limiting factor. Switching to a different printer seemed to ‘fix’ that issue, but that was really only needed to continue the build plate review.

They demonstrated a common issue with high-grip build plates: what happens when you try to remove the print. Obviously, magnetic build plates are designed to be removed and flexed to pop off the print, and this one is no different. The extreme adhesion, even at ambient temperature, does mean it’s even more essential to flex that plate, and thin prints will be troublesome. We guess that if these plates allow the door to be kept closed, then there are quite a few advantages, namely lower operating noise and improved filtration to keep those nasty nanoparticles in check. And low bed temperatures mean lower energy consumption, which is got to be a good thing. Don’t underestimate how much power that beefy bed heater needs!

Ever wondered what mini QR-code-like tags are on the high-end build plates? We’ve got the answer. And now that you’ve got a pile of different build plates, how do you store them and keep them clean? With this neat gadget!

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Laser Cut Clips Save A Lamp From The Trash

December 25, 2022 by Jenny List 6 Comments

Ikea have been known for years as a purveyor of inexpensive yet stylish homewares, but it’s fair to say that sometimes their affordability is reflected in their insubstantial construction. Such is the case with the Sjöpenna lamp, whose construction relies on rubber bands. On [Tony]’s lamp these bands degraded with age, causing it to fall apart. The solution? A set of cleverly-designed laser-cut clips to replace them.

The challenge to replacing a stretchy material with a rigid one is that it must have enough ability to bend without snapping as it is put in place. For this he selected PETG, with 0.04″ (about 1 mm thick) hitting the sweet spot. His photos demonstrate with some green tape added for visibility, how the clip bends backwards just far enough to fit over where the rubber band once located, and then flips back neatly to hold it all in place.

If you have a collapsing Ikea lamp then this will be just what you need, but this hack goes further than that. A frequent requirement for repairs is some kind of clip, because clips are always the first to break, This technique for laser cutting them is a handy one to remember, next time your design needs a springy bit of plastic.

Dedicated box to play new videos from a handful of content creators.

Dedicated Box Makes YouTube More TV-Like

August 20, 2021 by Kristina Panos 19 Comments

[Exposed Wire] is a huge fan of YouTube and consumes a lot of content. If that sounds familiar, maybe you should build a dedicated YouTube box, too. You get to push buttons, there’s LEDs, and you can take a break from other screens to look at this one for a while. [Exposed Wire] wanted to make it easier to watch the latest videos from their favorite creators, but we would argue that this is more fun, too.

The Rasberry Pi 4 inside checks every five minutes for new videos by keeping track of the creator’s total number of videos in a text file and doing a comparison. If one of the channels has a new video, then the corresponding LED lights up and the new video’s URL is linked to the button. Press the button and the Raspi opens the browser, goes the the URL, maximizes the video, turns off the LED, and updates the video count in the text file.

We like the construction job here. The 1/4″ MDF walls are connected by 3D-printed L-brackets in PETG. At first, [Exposed Wire] mounted the LEDs and buttons to a PCB, but that was really fiddly so they printed panels instead. Combined with the bracket around the screen, the finished build looks good. Check out the build montage after the break.

Regular old YouTube videos not doing it for you anymore? Try watching them at low resolution on an LED matrix.

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Big 3D-Printed Lamp Tries Some New Features

July 14, 2021 by Donald Papp 10 Comments

In lamp design, bulbs are usually given generous clearances because they get hot during use. LED bulbs however give off comparatively little heat, which opens a few new doors. [Mark Rehorst] created this huge 3D printed lamp, made with his custom 3D printer and a hefty 1 mm diameter nozzle, and the resulting device not only looks great, but shows off a few neat design features.

The LED filament bulb doesn’t give off much heat, so a PETG partial shade mounted directly to the bulb works fine.

[Mark] printed a partial shade in PETG that is made to sit directly on the bulb itself. The back of the shade is open, allowing light to spill out from behind while the front of the bulb is shielded, making it easier on the eyes. The result is pretty nifty, as you can see here. It sits in the center of the 600 mm tall lamp, which takes up most of the build volume of his self-made CoreXY-based printer, the UMMD.

The LED filament strands in this style of bulb are pretty neat in their own way, and some of you may remember that when they first became available as separate components, no time was lost in finding out what made them tick.

Simple Sensor Makes Filament Measurements A Snap

February 7, 2021 by Dan Maloney 29 Comments

Just how tight are the manufacturing tolerances of modern FDM printer filament. Inquiring minds want to know, and when such minds are attached to handy fellows like [Thomas Sanladerer], you end up with something like this home-brew filament measurement rig to gather the data you seek.

The heart of this build is not, as one might assume, some exotic laser device to measure the diameter of filament optically. Those exist, but they are expensive bits of kit that are best left to the manufacturers, who use them on their production lines to make sure filament meets their specs. Rather, [Thomas] used a very clever homemade device, which relies on a Hall effect sensor and a magnet on a lever to do the job. The lever is attached to a roller bearing that rides on the filament as it spools through the sensor; variations in diameter are amplified by the lever arm, which wiggles a magnet over the Hall sensor, resulting in a signal proportional to filament diameter.

The full test rig has a motor-driven feed and takeup spools, and three sensors measuring across the filament in three different spots around the radius; the measurements are averaged together to account for any small-scale irregularities. [Thomas] ran several different spools representing different manufacturers and materials through the machine; we won’t spoil the results in the video below, but suffice it to say you probably have little to worry about if you buy from a reputable vendor.

When we see a filament sensor, it’s generally more of the “there/not there” variety to prevent a printer from blindly carrying on once the reel is spent. We’ve seen a few of those before, but this is a neat twist on that concept.

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Plaster Annealing 3D Prints For Strength

September 24, 2020 by Al Williams 28 Comments

[Stefan] is always trying to make stronger 3D prints. Annealing can strengthen prints, but often at the expense of the part’s exact dimensions. His latest approach is to embed the prints in plaster and then anneal in an attempt to fuse the plastic together without changing its shape or size. Did it work? See for yourself in the video below.

He’s done a lot of work we’ve taken note of before where he measures the strength of parts after different post-processing steps. His test plastic parts used both PLA and PETG.

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