The Ever-Accelerating Automation Of Fast Food

In the fast food industry, speed is everything. The concept has never just been about cooking quickly. Players in this competitive space spend huge fortunes every year on optimizing every aspect of the experience, from ordering, to queueing, to cleaning up afterwards. And while fast food restaurants are major employers worldwide, there’s always been a firm eye cast over the gains that automation has to offer.

Flipping Burgers

In the West, fast food most commonly brings burgers to mind. Preparing a quality burger requires attention to the grade of meat, fat content, as well as the preparation steps before it hits the grill. Then it’s all about temperature and time, and getting just the right sear to bring out the natural flavors of the beef. While a boutique burger joint will employ a skilled worker to get things just right, that doesn’t fly for fast food. Every order needs to be preparable by whichever minimum-wage worker got the shift, and be as repeatable as possible across entire countries, or even the world, to meet customer expectations.

Flippy ROAR (Robot On A Rail) at work on the fryers in a White Castle in Chicago.

In their efforts to improve efficiency, White Castle have taken the bold step of installing a robotic burger flipper, imaginitively named Flippy. Built by Miso Robotics, the robot hangs from a ceiling rail to minimise the space taken up in the kitchen area. Based on a Fanuc robot arm, the system uses artificial intelligence to manage kitchen resources, Flippy is capable of managing both the grill and fryers together to ensure fries don’t get cold while the burgers are still cooking, for example. Currently undergoing a trial run in Chicago, White Castle has ambitions to roll the technology out to further stores if successful.

We’ve seen other robotic burger systems before, too. In late 2018, our own [Brian Benchoff] went down to check out Creator, which cooks and assembles its burgers entirely by machine. Despite suspicions about the business model, Creator have persisted until the present day with their unique blend of technology and culinary arts. Particularly impressive were their restaurant modifications in the face of COVID-19. The restaurant received an overhaul, with meals being robotically prepared directly in a take-out box with no human contact. Take-out meals are double-bagged and passed to customers through an airlock, with a positive-pressure system in the restaurant to protect staff from the outside world.

Pizzabots

Pizza is a staple food for many, with high demand and a stronger dependence on delivery than other fast food options. This has led to the industry exploring many avenues for automation, from preparation to order fulfillment.

In terms of outright throughput, Zume were a startup that led the charge. Their system involves multiple robots to knead dough, apply sauce and place the pie in the oven. Due to the variable nature sizes and shapes of various toppings, these are still applied by humans in the loop. Capable of turning out 120 pizzas per hour, a single facility could compete with many traditional human-staffed pizza shops. They also experimented with kitchens-on-wheels that use predictive algorithms to stock out trucks that cook pizzas on the way to the customer’s door. Unfortunately, despite a one-time $4 billion USD valuation, the startup hit a rocky patch and is now focusing on packaging instead.

Picnic aim to make lots of pizza, fast. Their business model involves working directly with existing restaurants, rather than creating their own fast-food brand from scratch.

Picnic have gone further, claiming an output rate of up to 300 twelve-inch pies an hour. The startup aims to work with a variety of existing pizza restaurants, rather than striking out as their own brand. One hurdle to overcome is the delivery of a prepared pizza into the oven. There are many varieties and kinds of pizza oven used in commercial settings, and different loading techniques are required for each. This remains an active area of development for the company. The company has a strong focus on the emerging ghost kitchen model, where restaurants are built solely to fulfill online delivery orders, with no dining area.

Domino’s is one of the largest pizza companies in the world, and thus far have focused their efforts on autonomous delivery. The DRU, or Domino’s Robotic Unit, was launched to much fanfare, promising to deliver pizzas by a small wheeled robotic unit. Equipped with sensors to avoid obstacles and GPS navigation, the project has not entered mainstream service just yet. However, between this and the multitude of companies exploring drone delivery, expect to see this become more of a thing in coming years.

Despite the marketing sizzle, the DOM Pizza Checker does not project holograms.

A more immediate innovation from Domino’s has been the DOM Pizza Checker. With customer complaints about pizza quality plaguing the chain, the pizza checker is an AI-powered visual system. It’s responsible for determining if the correct pizza has been made, with the right toppings and good distribution. An impressive practical use of AI imaging technology, it sounds an alarm if the pizza isn’t up to scratch, prompting it to be remade. However, it has come under scrutiny as a potential method to harass franchisees and workers. Additionally, the limitations of the system mean that Domino’s are still perfectly capable of turning out a bad pizza on occasion.

Other Efforts

One of the most visible examples of fast food automation is the widespread adoption of order kiosks by McDonalds, which kicked off in earnest in 2015. The majority of stores in the US now rely on these to speed up the ordering process, while also enabling more customization for customers with less fuss. Over-the-counter ordering is still possible at most locations, but there’s a heavy emphasis on using the new system.

McDonald’s automated beverage dispenser will be a familiar sight to many. Considered a great help when it works, and a great hindrance when it jams, spills, or simply shuts down.

In general, online ordering and delivery has become the norm, where ten years ago, the idea of getting McDonalds delivered was considered magical and arcane. This writer made seven attempts to take advantage of an early version of the service in China in 2015, succeeding only once, largely due to a lack of understanding of addresses written in non-Latin characters. However, due to the now-ubiquitous nature of services like Ubereats, Postmates, and Menulog, it’s simple for any restaurant to largely automate their ordering and fulfillment process, and reach customers at a distance from their brick-and-mortar locations.

Other efforts are smaller in scope, but contribute to great efficiency gains back-of-house. McDonalds and other chains have widely adopted automated beverage systems. Capable of automatically dispensing cups and the requisite fluids, they take instructions directly from the digital ordering system and take the manual labor out of drink preparation. They’re also great at slightly underfilling the cups, in a way that any human would consider incredibly rude.

Conclusion

Robots in the fast-food kitchen stand to reduce or eliminate tedious, repetitive work. Robots don’t get sick, and less human labour means fewer rostering hassles. It seems to be a foregone conclusion that more automation is on the way, and while some startups may falter, others will surely succeed. Your next meal may just yet be entirely prepared by a robot, even if it’s still delivered by a tired grad student on a moped. Come what may!

 

Portable Pizza Oven Does The Job, And Fast

Pizza ovens are a fun thing to have in your back yard, and often wood is the fuel of choice for that smoky, rustic charm. However, [Andrew] is a fan of speed, leading him to prefer propane when it comes time to make a pizza. This guided his portable pizza oven build, with impressive results.

Hot, fresh pizza cooked in just minutes. Pretty attractive, huh?

With this build, [Andrew]’s goal was to have a portable oven that didn’t sacrifice on performance. Commercial offerings were easy to lug around, but tend to cool down too much after cooking a pie, leading to lengthy waits for the oven to return to temperature. Not content to wait, [Andrew] specified his build with two custom tube burners to heat the floor, with separate jet burners to heat the cavity. When two jets proved too much, he refined the design to just one to improve efficiency and reduce carbon build up.

The Instructable is a great read, covering both the design of the oven as well as the necessary techniques to cook high-quality Neapolitan pizzas in minutes flat – right down to the selection of flour and proper insertion techniques to avoid sticking. The home pizza enthusiast could learn a lot here, and it’s great to see [Andrew] continue to improve on his earlier designs. Video after the break.

This is only the most recent of many pizza ovens to grace these pages. How about one in a beer keg?

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Beer Keg Becomes High-Performance Pizza Oven

Pizza varies all around the world, with several cities having put their own mark on the Italian dish. To make an authentic pie in the Neapolitan style requires extremely high temperatures in order to cook the pizza through in just a couple of minutes. Armed with a beer keg and some ingenuity, [AndrewW1977] got down to work, building a rig that could get the job done.

The build starts by cutting the keg in half. A series of zigzag steel pieces are welded inside, in order to give the refractory cement more surface area to stick to. With the cement poured and set, a handle was welded to the keg for ease of use, as well as a thermometer to monitor internal temperatures.

Initial attempts to cook using the rig used a wood-fired rocket stove design. This had the drawback of taking up to 45 minutes to reach the appropriate temperature, so the build then switched to using God’s Gas, clean burning propane, as a fuel source. With a jet-style burner installed in the base, the oven was ready to start turning out pizzas.

The idea of cooking a hot, fresh pizza in just a couple of minutes has us salivating at the possibilities. We’ve seen other high-speed pizza ovens, too. Video after the break.

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Pizza Oven Build Exercises Forgotten Gym Ball

See, this is what happens when pizza lovers follow their dreams. It probably started innocently enough for [phammy57]—he got a pizza stone, then maybe one of those big rocking pizza cutters. Maybe he even learned how to toss the dough high in the air. But every time [phammy57] slid one of those homemade pies into the electric oven, the nagging feeling grew a little stronger. Eventually, he gave in to making pizza the way it’s supposed to be made, and built a wood-fired oven.

The most intriguing thing about this build is also the most important: this pizza preparer pivots on a gym ball, which served as the base for forming the oven. To do this, [phammy57] pushed the ball halfway through a hole in a big piece of plywood, effectively creating the world’s largest Pogo Bal (remember those?). Then he applied plastic wrap to the ball as a mold release, and laid down a thick mixture of vermiculite, cement, and water.

[phammy57] built the base from lightweight blocks, sculpting a nice arch for the top of the wood storage area. Once the dome was fastened to the base with the opening cut and outlined with brick, he cut a vent hole and built the chimney. Finally, it was time to add insulating blanket material, chicken wire, more vermiculite, and coat of plaster to finish. Take a brief look inside after the break.

It’s a long process of building, curing, and burning in, but the end result looks fantastic. We bet it pizzas like a champ, too. Probably gives this 45-second pizza oven a run for its money.

[Ed Note: If you’re still having trouble parsing the title, try it out with “build” as a noun and “exercises” as a verb.]

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A Clay Oven For Perfect Pizza Every Time

Perhaps your taste for pizza has never taken you beyond your local fast-food chain or a frozen pizza from the supermarket, but there are some people for whom only the most authentic will do. A wood-fired clay oven and nothing less is their pre-requisite, and lesser methods of pizza preparation simply aren’t good enough.

[Jan] is one of these pizza perfectionists, and his wood-fired oven is an interesting one because it eschews the traditional dome for a cylinder. His very detailed write-up gives us an interesting insight into its construction. He’s taken the bottom half of an oil drum as his base, and built and fired the clay oven itself around a wooden former. We see his early attempts at a former which distorted under the weight of clay, and we hear about how the clay required reinforcement with chicken wire and straw. Finally, we see the structure being dried out, before an impressive display when firing for the first time. The oven receives a coat of Rockwool insulation but [Jan] has a way to go to learn the oven’s characteristics. Still, this is an oven that will last to refine the perfect morsel given a bit of time.

We like the cylindrical design as an alternative to domed ovens, which can be a bit tricky to build. An oven may be a bit low-tech compared to some of Hackaday’s usual fare, but they can be no less difficult to get right. We’re no stranger to novel flame-based cookery, perhaps you might like to also take a look at this rocket grill.

Insanely Hot Oven Makes Pizza In 45 Seconds: Avidan Ross On Food Hacking

In the future, nobody will have to cook for themselves: the robots will take care of it all for us. And fast! At least if folks like [Avidan Ross] have their way. He gave a talk on his 45-second pizza robot, and other DIY food automations, at the 2016 Hackaday SuperConference, and you’re invited to pretend that you were there by watching this video.

Why would you want to build machines to build food? It’s a serious challenge, and there’s always going to be room to improve and new frontiers to cross. There’s immediate feedback: [Avidan] gets to taste and tweak in a quick feedback cycle. And finally, everybody eats, so it’s not hard to find “test subjects” for his work.

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PhD Crystal Radio Has Pizza Capacitor

Crystal radios are old news, but great fun. What would happen if a PhD designed a crystal set? By PhD we mean Pizza Hut Deliveryperson and [John Greenlee] (who may not actually be a PhD of either kind; we don’t know) gives us a good idea with his crystal radio in a pizza box.

Pizza boxes aren’t the only food-related material in this radio. [John] makes a tuning capacitor out of cake rounds. Coincidentally, he decorates the tuning capacitor to look like a pizza.

The schematic itself is unremarkable–just a common crystal set. But the construction of the chassis and the capacitor make it an interesting project. If you know a young person that has any interest in radio, a crystal receiver is a rite of passage you shouldn’t deny them and this one is certainly a novelty. The picture of a pizza takes it even one step further than this YouTube build, which is nonetheless a good resource.

The instructions are well done, although some of the parts may be slightly hard to find. Germanium diodes and high-Z earphones are not as plentiful as they used to be, although you can still find them if you look.

This pizza box rig could be a gateway drug to more serious crystal radios. Or you could go smaller and try building one in a match box.