Watt Meter Build Walks You Through Power Measurement Basics

February 7, 2015 by Anool Mahidharia 27 Comments

You almost never hear of a DC Watt Meter – one just does some mental math with Volts and Amps at the back of one’s head. An AC Watt Meter, on the other hand, can by pretty useful on any workbench. This handy DIY Digital AC Watt Meter not only has an impressive 30A current range, but is designed in a hand-held form factor, making it easy to carry around.

The design from Electro-Labs provides build instructions for the hardware, as well as the software for the PIC micro-controller at its heart. A detailed description walks you through the schematic’s various blocks, and there’s also some basics of AC power measurement thrown in for good measure. The schematic and board layout are done using SolaPCB – a Windows only free EDA tool which we haven’t heard about until now. A full BoM and the PIC code round off the build. On the hardware side, the unit uses MCP3202 12 bit ADC converters with SPI interface, making it easy to hook them up to the micro-controller. A simple resistive divider for voltage and an ACS-712 Hall Effect-Based Linear Current Sensor IC are the main sense elements. Phase calculations are done by the micro-controller. The importance of isolation is not overlooked, using opto-isolators to keep the digital section away from the analog. The board outline looks like it has been designed to fit some off-the-shelf hand-held plastic enclosure (if you can’t find one, whip one up from a 3D printer).

Although the design is for 230V~250V range, it can easily be modified for 110V use by changing a few parts. Swap the transformer, change the Resistive voltage divider values, maybe some DC level shifting, and you’re good to go. The one feature that would be a nice upgrade to this meter would be Energy measurements, besides just Power. For an inside look at how traditional energy meters work, head over to this video where [Ben Krasnow] explains KiloWatt Hour Meters

Everyone’s Favorite Energy Meter Hack, Now Wireless

January 9, 2015 by Bryan Cockfield 9 Comments

[Kalle] is at it again with more hacks on electricity use meters. This time, the meter has been hacked to stream their data over the aether wirelessly. Now, data can be grabbed from multiple devices simultaneously, making the possibilities for home energy monitoring limitless

The first project [Kalle] did involved finding a meter from China with capabilities similar to (and cheaper than) the Kill-a-Watt meters. Unlike the Kill-a-Watt which spits out analog values, the Chinese meter sent digital information out on a ribbon cable with the bus lines labeled. Since the meter was so hackable, [Kalle] took it even further in this hack.

With those pesky wires out of the way, the device now uses an Arduino Pro Mini to sniff the energy meter’s data stream. Then it transmits the data wirelessly with a nRF34L01+ transceiver. As a perk, all of these chips fit inside the case of the energy meter, making this a very tidy hack indeed. The project code an incredible amount of detail is available on the project site, so be sure to check this one out for all of your energy monitoring needs!

Digital Data From A Cheap Power Meter

October 21, 2014 by Ethan Zonca 46 Comments

Power meters like the Kill-A-Watt are great for keeping track of energy usage, and are also very hackable. The Kill-a-Watt in particular puts out analog signals proportional to current and voltage, which makes it easy to interface with a microcontroller.

Although reading analog voltages is easy enough, [Kalle] found a cheap Chinese power meter that is even more hackable. These inexpensive power meters cost about the same as a first-generation Kill-a-Watt, but they directly stream out digital data. The power meter [Kalle] hacked has a non-US plug, but the meter is available from the usual suppliers (eBay, Aliexpress, etc) with a 3-prong US plug and 120v rating.

After breaking out a logic analyzer, [Kalle] discovered that the meter constantly streams voltage, current, and power data from the measurement board to the display board on a SPI-like bus. The ribbon cable inside the meter even has the clock and data bus lines clearly labelled. [Kalle] went on to reverse-engineer the protocol and write an Arduino sketch that parses the stream, making it even easier to integrate this meter into your next power monitoring project.

Electricity Monitoring With A Light-to-Voltage Sensor, MQTT And Some Duct Tape

August 1, 2014 by Matt Terndrup 25 Comments

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When it comes down to energy management, having real-time data is key. But rarely is up-to-the-minute kilowatt hour information given out freely by a Utility company, which makes it extremely hard to adjust spending habits during the billing cycle. So when we heard about [Jon]’s project to translate light signals radiating out of his meter, we had to check it out.

From the looks of it, his hardware configuration is relatively simple. All it uses is a TSL261 Light-to-Voltage sensor connected to an Arduino with an Ethernet shield attached. The sensor is then taped above the meter’s flashing LED, which flickers whenever a pulse is sent out indicating every time a watt of electricity is used. His configuration is specific to the type of meter that was installed by his Utility, and there is no guarantee that all the meters deployed by that company are the same. But it is a good start towards a better energy monitoring solution.

And the entire process is documented on [Jon]’s website, allowing for more energy-curious people to see what it took to get it all hooked up. In it, he describes how to get started with MQTT, which is a machine-to-machine (M2M)/”Internet of Things” connectivity protocol, to produce a real-time graph, streaming data in from a live feed.

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A WiFi Home Power Meter

May 16, 2014 by Brian Benchoff 13 Comments

For his masters at Cornell, [Christopher McNally] designed a simple, non intrusive home power meter capable of doing everything a ‘smart meter’ can do – log power consumption throughout a home, and display a log of a home’s power consumption over WiFi. He’s even testing out some interesting ideas, like automatically detecting when specific devices turn on by reading the current data.

From [Chris]'[Jeramy] developed his system around the Arduino and a Ethernet shield, taking care of networking and choosing a micro, leaving him more time to develop the more interesting part of the project: sensing current. For this he used a small, clip-on current transducer. This sensor generates up to 10 VAC across a resistor, but the Arduino doesn’t play well with AC, requiring a small rectifier built around an op amp.

While the project works as a homebrew smart meter, [Jeramy] wasn’t able to automatically detect when certain devices were powered on. This is partly due to the fact that changes in current were only seen in magnitude and not waveform. Also, if two devices were powered on at the same time, the software would see that as a larger device that draws the sum of the current of two smaller devices. Still, [Jeramy] came up with a cheap way of metering power in any home, and the cost of his solution is cheaper than a lot of professional systems out there.

All the code, files, and design report are available on [Jeramy]’ git.

Digital Electric Meter Monitor Goes Old School

December 14, 2013 by Adam Fabio 22 Comments

[Sal] sent us his digital electric meter monitor, which immediately made us nostalgic for some of Forrest Mims’ books. Sal’s schematic and circuit description are similar to Forrest’s style, and we mean that as a compliment. Even in today’s world of CAD and EDS packages, sketching out a circuit by hand is sometimes both easier and faster. The schematic isn’t the only classic aspect of [Sal’s] design. He’s collecting data using a parallel port on an unused PC: in this case, a Toshiba Libretto running Windows 95. Before cheap flash-based microcontrollers and dev boards were available, the PC parallel port was the go-to hardware hacking interface for many of us. Plenty of the software running those old hacks was written in basic, and [Sal’s] meter is no exception. His software runs on Microsoft QBasic, which shipped with Windows 95.

The circuit takes advantage of the digital meter’s output: a 10 ms pulse for every 1 Wh of energy used. An IR photo detector from RadioShack detects the meter pulses, which are amplified by an LM324 Op Amp. An NPN transistor then shifts the output to send it to two 74LS73 JK flip flops. The first flip flop uses a transistor to drive an LED for visual output. The second JK flip flop sends the data to the PC. The flip flop has the effect of dividing the number of meter pulses by two, creating a much longer toggled signal that a PC can better detect.

Although using an AVR or PIC would consume less power, [Sal’s] setup has already more than paid for its power usage. By monitoring and adapting his electrical usage, [Sal] is saving $20 a month on his electric bill. We’ve included [Sal’s] circuit diagram and source code after the break (apologies to our readers on RSS).

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Build And Install Your Own High-end Cycling Power Meter

January 17, 2013 by Mike Szczys 15 Comments

Cycling power meters can set you back quite a pretty penny. [Keith] quotes prices starting at $1500 and going up to $4000. We know several serious cyclists who would think twice about spending that on a bike, and wouldn’t even consider putting that kind of investment into an accessory for it. But if you’ve got the time [Keith] will show you how to build and install your own cycling power meter.

The link above is a roundup of all the posts and videos [Keith] made along the way. We’ve embedded his introduction video after the break where he discusses the goals of the project. The system allows for independently measuring the power of each leg. This is accomplished using strain gauges on the cranks to monitor torque. This data is combined with cadence measurements (how fast the rider is turning the cranks) which is all that is necessary to calculate the power output of the rider.

The parts list comes in at about $350. This doesn’t include the equipment he used to test and calibrate his calculations.

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