recycling

102 Articles

Turning Old Cellphones Into SBCs

April 8, 2025 by 33 Comments

[David] sent us a tip about a company in Belgium, Citronics, that is looking to turn old cellphones into single-board computers for embedded Linux applications. We think it’s a great idea, and have long lamented how many pocket supercomputers simply get tossed in the recycling stream, when they could be put to use in hacker projects. So far, it looks like Citronics only has a prototyping breakout board for the Fairphone 2, but it’s a promising idea.

One of the things that’s stopping us from re-using old phones, of course, is the lack of easy access to the peripherals. On the average phone, you’ve got one USB port and that’s it. The Citronics dev kit provides all sorts of connectivity: 4x USB 2.0, 1x Ethernet 10/100M, and a Raspberry Pi Header (UART, SPI, I2C, GPIO). At the same time, for better or worse, they’ve done away with the screen and its touch interface, and the camera too, but they seem to be keeping all of the RF capabilities.

The whole thing runs Linux, which means that this won’t work with every phone out there, but projects like PostmarketOS and others will certainly broaden the range of usable devices. And stripping off the camera and screen has the secondary advantages of removing the parts that get most easily broken and have the least support from custom Linux distros.

We wish we had more details about the specifics of the break-out boards, but we like the idea. How long before we see an open-source implementation of something similar? There are so many cheap used and broken cellphones out there that it’s certainly a worthwhile project!

An Inexpensive Way To Break Down Plastic

March 27, 2025 by 11 Comments

Plastic has been a revolutionary material over the past century, with an uncountable number of uses and an incredibly low price to boot. Unfortunately, this low cost has led to its use in many places where other materials might be better suited, and when this huge amount of material breaks down in the environment it can be incredibly persistent and harmful. This has led to many attempts to recycle it, and one of the more promising efforts recently came out of a lab at Northwestern University.

Plastics exist as polymers, long chains of monomers that have been joined together chemically. The holy grail of plastic recycling would be to convert the polymers back to monomers and then use them to re-make the plastics from scratch. This method uses a catalyst to break down polyethylene terephthalate (PET), one of the more common plastics. Once broken down, the PET is exposed to moist air which converts it into its constituent monomers which can then be used to make more PET for other uses.

Of course, the other thing that any “holy grail” of plastic recycling needs is to actually be cheaper and easier than making new plastic from crude oil, and since this method is still confined to the lab it remains to be seen if it will one day achieve this milestone as well. In the meantime, PET can also be recycled fairly easily by anyone who happens to have a 3D printer around.

Disposable Vape Batteries Power EBike

November 7, 2024 by 15 Comments

There are a lot of things that get landfilled that have some marginal value, but generally if there’s not a huge amount of money to be made recycling things they won’t get recycled. It might not be surprising to most that this is true of almost all plastic, a substantial portion of glass, and even a lot of paper and metals, but what might come as a shock is that plenty of rechargeable lithium batteries are included in this list as well. It’s cheaper to build lithium batteries into one-time-use items like disposable vape pens and just throw them out after one (or less than one) charge cycle, but if you have some spare time these batteries are plenty useful.

[Chris Doel] found over a hundred disposable vape pens after a local music festival and collected them all to build into a battery powerful enough for an ebike. Granted, this involves a lot of work disassembling each vape which is full of some fairly toxic compounds and which also generally tend to have some sensitive electronics, but once each pen was disassembled the real work of building a battery gets going. He starts with testing each cell and charging them to the same voltage, grouping cells with similar internal resistances. From there he assembles them into a 48V pack with a battery management system and custom 3D printed cell holders to accommodate the wide range of cell sizes. A 3D printed enclosure with charge/discharge ports, a power switch, and a status display round out the build.

With the battery bank completed he straps it to his existing ebike and hits the trails, easily traveling 20 miles with barely any pedal input. These cells are only rated for 300 charge-discharge cycles which is on par for plenty of similar 18650 cells, making this an impressive build for essentially free materials minus the costs of filament, a few parts, and the sweat equity that went into sourcing the cells. If you want to take an ebike to the next level of low-cost, we’d recommend pairing this battery with the drivetrain from the Spin Cycle.

Thanks to [Anton] for the tip!

Recycling Tough Plastics Into Precursors With Some Smart Catalyst Chemistry

October 8, 2024 by 33 Comments

Plastics are unfortunately so cheap useful that they’ve ended up everywhere. They’re filling our landfills, polluting our rivers, and even infiltrating our food chain as microplastics. As much as we think of plastic as recyclable, too, that’s often not the case—while some plastics like PET (polyethylene terephthalate) are easily reused, others just aren’t.

Indeed, the world currently produces an immense amount of polyethylene and polypropylene waste. These materials are used for everything from plastic bags to milk jugs and for microwavable containers—and it’s all really hard to recycle. However, a team at UC Berkeley might have just figured out how to deal with this problem.

Continue reading “Recycling Tough Plastics Into Precursors With Some Smart Catalyst Chemistry” →

Lasers Could Help Us Recycle Plastics Into Carbon Dots

July 18, 2024 by 17 Comments

As it turns out, a great deal of plastics are thrown away every year, a waste which feels ever growing. Still, as reported by Sci-Tech Daily, there may be help on the way from our good friend, the laser!

The research paper  from the University of Texas outlines the use of lasers for breaking down tough plastics into their baser components. The method isn’t quite as simple as fire a laser off at the plastic, though. First, the material must be laid on a special two-dimensional transition metal dichalcogenide material — a type of atomically-thin semiconductor at the very forefront of current research. When the plastics are placed under the right laser light in this scenario, carbon-hydrogen bonds in the plastic are broken and transformed, creating new chemical bonds. Done right, and you can synthesize luminescent carbon dots from the plastic itself!

“By harnessing these unique reactions, we can explore new pathways for transforming environmental pollutants into valuable, reusable chemicals, contributing to the development of a more sustainable and circular economy,” says Yuebing Zheng, a leader on the project. “This discovery has significant implications for addressing environmental challenges and advancing the field of green chemistry.”

Sure it’s a bit trickier than turning old drink bottles into filament, but it could be very useful to researchers and those investigating high-tech materials solutions. Don’t forget to read up on the sheer immensity of the world’s plastic recycling problems, either. If you’ve got the solution, let us know!

Recycling Of Portland Cement And Steel In Electric Arc Furnaces

May 27, 2024 by 25 Comments

The use of concrete and steel have both become the bedrock of modern-day construction, which of course also means that there is a lot of both which ends up as waste once said construction gets demolished again. While steel is readily recyclable, the Portland cement that forms the basis of concrete so far is not. Although the aggregate from crushed concrete can be reclaimed, the remainder tends to end up in a landfill, requiring fresh input of limestone to create more cement. Now a team of researchers from the University of Cambridge claim to have found a way to recycle hydrated Portland cement by using it as flux during steel production in electric arc furnaces (EAFs).

Not only does this save a lot of space in landfills, it also stands to reduce a lot of the carbon dioxide produced during cement and steel production, which is primarily from the use of limestone for cement and lime-dolomite for steel. The details can be found in the open access paper in Nature by [Cyrille F. Dunant] and colleagues. Essentially reclaimed cement paste is mixed with some fresh material to form the flux that shields the molten steel in an EAF from the atmosphere. The flux creates the slag layer that floats on top of the molten steel, with this slag after cooling down being ground up and turned into cement clinker, which is then mixed to create fresh cement.

The process has been patented by Cambridge, who call the product ‘Cambridge Electric Cement‘, with the claim that if using low-carbon power sources for the EAF like hydro and nuclear, it would constitute ‘no emissions’ and ‘no landfill’ cement. We have to see how this works out on an industrial scale, of course, but it would definitely be nice to keep concrete and cement in general out of landfills, while cutting back on limestone mining, as well as questionable practices like adding heavy metal-laden fly ash as filler to concrete.

Thanks to [cscott] for the tip.

An Umbrella Can Teach A Thing Or Two About Product Longevity

May 10, 2024 by 30 Comments

This time of year always brings a few gems from outside Hackaday’s usual circle, as students attending industrial design colleges release their final year projects, The worlds of art and engineering sit very close together at times, and theirs is a discipline which sits firmly astride that line. This is amply demonstrated by the work of [Charlie Humble-Thomas], who has taken an everyday object, the umbrella, and used it to pose the question: How long should objects last?

He explores the topic by making three different umbrellas, none of which we are guessing resemble those you could buy. The first is not particularly durable but is completely recyclable, the second is designed entirely with repairability in mind, while the third is hugely over-engineered and designed for durability. In each case the reader is intended to think about the impact of the umbrella before them.

What strikes us is how much better designed each one is than the typical cheap umbrella on sale today, with the polypropylene recyclable one being flimsy by design, but with a simplicity missing from its commercial counterpart. The durable one meanwhile is full of CNC parts, and carbon fiber.

If you’re hungry for more student work in this vein, we recently brought you this toasty typewriter.