robot

997 Articles

A thickness gauge, letter scale, push stick, and dial caliper

Measure Three Times, Design Once

May 16, 2024 by 35 Comments

Most of the Hackaday community would never wire a power supply to a circuit without knowing the expected voltage and the required current. But our mechanical design is often more bodged. We meet folks who carefully budget power to their microcontroller, sensors, and so on, but never measure the forces involved in their mechanical designs. Then they’re surprised when the motor they chose isn’t big enough for the weight of their robot.

An obstacle to being more numbers oriented is lack of basic data about the system. So, here are some simple tools for measuring dynamic properties of small mechanisms; distances, forces, velocities, accelerations, torques, and other things you haven’t thought about since college physics. If you don’t have these in your toolkit, how do you measure?

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Robotic Platform Turns Shop Vac Into Roomba

May 8, 2024 by 14 Comments

The robotic revolution is currently happening, although for the time being it seems as though most of the robots are still being generally helpful to humanity, whether that help is on an assembly line, help growing food, or help transporting us from place to place. They’ve even showed up in our homes, although it’s not quite the Jetsons-like future yet as they mostly help do cleaning tasks. There are companies that will sell things like robotic vacuum cleaners but [Clay Builds] wanted one of his own so he converted a shop vac instead.

The shop vac sits in a laser-cut plywood frame and rolls on an axle powered by windshield wiper motors. Power is provided from a questionable e-bike battery which drives the motors and control electronics. A beefy inverter is also added to power the four horsepower vacuum cleaner motor. The robot has the ability to sense collisions with walls and other obstacles, and changes its path in a semi-random way in order to provide the most amount of cleaning coverage for whatever floor it happens to be rolling on.

There are a few things keeping this build from replacing anyone’s Roomba, though. Due to the less-than-reputable battery, [Clay Builds] doesn’t want to leave the robot unattended and this turned out to be a good practice when he found another part of the build, a set of power resistors meant to limit current going to the vacuum, starting to smoke and melt some of the project enclosure. We can always think of more dangerous tools to attach a robotic platform to, though.

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3D Printed Wheels Passively Transform To Climb Obstacles

May 2, 2024 by 15 Comments

Wheels do a great job at rolling over all kinds of terrain, particularly if you pair them with compliant tires. However, they’re not perfect, and can get stumbled by things like large vertical steps. Enter the PaTS-Wheel — a compliant mechanism that can tackle such obstacles with ease.

The PaTS-Wheel takes advantage of printable flexural hinges. Under regular conditions, it exists as a simple round wheel. However, when presented with a step obstacle, its individual segments can bend and flex to grab on to the step and hoist the vehicle up. It all happens passively as a result of the wheel’s structure, no actuators or control system are needed to achieve this action.

The video below does a great job of explaining the concept in raw engineering terms, as well as showing it in action. If you really want to drill down though, dive into the research paper. The design outperformed smooth wheels and whegs in climbing ability, and was able to match smooth wheels in simple tests of flat ground power consumption. The results are very impressive.

We’ve seen other transforming wheels before, like these wheg-like constructions, but nothing so passive and elegant as these. Video after the break.

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Dodge, The Weird Tripod Robot

March 25, 2024 by 13 Comments

[hannu_hell] created Dodge as a “novel design of tripod.” It’s a small robotic device quite unlike anything else we’ve seen of late. It’s intended to be a self-mobile camera platform that can move itself around to capture footage as needed.

Dodge is essentially a two-legged robot with a large flat “foot” in the center. When stationary, it rests on this flat foot. When it needs to move, it can raise this center foot and rest on its two outside legs. If Dodge needs to move, it can crab back and forth in a line with these two legs. If it wants to turn, it can return to resting on its center foot, and pivot about its central axis. It can thus rotate itself and use its two outer legs to move further as needed.

Dodge does all this while carrying an ESP32 Cam module. The idea is that it’s a small mobile tripod platform with a live camera feed. It reminds us of various small monitoring robots from cartoons and anime.

Ultimately, it’s an interesting take on robot locomotion. Rather than walking with two legs or four legs and dynamic stability, it takes full advantage of static stability instead.

We’ve seen some wild roboticized camera rigs over the years. Video after the break.

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TOPS, The DIY Robot Dog, Has Great Moves

March 15, 2024 by 6 Comments

We love [Aaed Musa]’s TOPS (Traverser of Planar Surfaces) which is a robot dog with custom-made actuators. The DIY is very strong with this project, and the 3D-printed parts alone took a whopping three weeks to print!

There’s additional detail on the electronics and design of TOPS in the build log of the project’s Hackaday.io page, so check it out because there are all sorts of nice design details, like the feet being cast with a silicone outer layer for better traction. We’ve previously covered [Aaed]’s DIY robotic actuator design which we’re delighted to see is put to excellent use in the finished robot.

Of course, a robot’s hardware and physical design is only part of the battle. In fact, [Aaed] says the software side of things was probably the biggest overall challenge. It takes a lot of work to make walking happen, and the process has in fact been a huge learning experience. [Aaed] already has plenty of ideas for a potential TOPS V2.

[Aaed]’s website has video tours of all stages of design and construction of TOPS, and there’s a GitHub repository for all the design details. To see it all in action, check out the short video rounding up the finished robot, embedded here just under the page break.

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A Compact SCARA Arm Plotter

March 14, 2024 by 4 Comments

If you’re unfamiliar with SCARA robots, the acronym stands for Selective Compliance Assembly Robot Arm. This refers to the fact that the arms are rigid in the Z axis but somewhat compliant in the X and Y axes, and that they’re often used for assembly tasks. In any case, you can spend a great deal of money equipping your factory with these robots, or you can build your own for the fun of it. If you’re not endowed with a seven-figure investment for opening a production plant, consider exploring [tuenhidiy’s] project instead.

The build enlists an Arduino Mega as the brains of the operation. It’s paired with a RAMPS controller for running a pair of NEMA 17 stepper motors that actually move the arm in the X-Y plane. Additionally, a tray eject mechanism from a CD/DVD drive is enlisted to act as the Z axis. The frame is assembled from PVC plumbing components and a small amount of aluminium T-slot profile.

The resulting arm isn’t fast in the video we see of the build, but it works as a basic plotter without too much complaint. The benefit of the Z-axis in this case is obvious, as it allows the pen to be lifted off the page where necessary.

We’ve seen plenty of good plotter designs around these parts before, too. Video after the break.

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Rosie The Robot Runs For Real

March 9, 2024 by 3 Comments

On the recent 256th episode of the Hackaday podcast, [Kristina] mentioned her favorite fictional robot was Rosie from The Jetsons. [Robert Zollna] must agree since he built a reimagined Rosie and it even caught the notice of mainstream outlet People magazine.

We didn’t find much information outside of the TikTok video (see below; you can use the Guest button if you don’t have an account). However, there were a few clever ideas here. First, the robot mechanism is actually Rosie’s vacuum cleaner. Like a tail wagging a dog, an off-the-shelf floor vac tows the robot body.

Rosie herself is clearly an office chair base with an artistic body. The head rotates, and the mouth appears to open and close, so there’s apparently a little more electronics inside, but that’s nothing you couldn’t throw together with some RC servos and an ESP32.

Some videos cover the build so you might be able to glean more details, but the bite-sized videos aren’t very descriptive even though they are fun to watch. If you thought folks documenting their projects on YouTube was bad, you’re really gonna love the TikTok generation.

We like the look of Rosie, but as a practical matter, we need our robot vac to be smaller, not larger. However, using these off-the-shelf robots as a quick start for a robotics project is reasonable. Especially if you can pick up one cheap. Not that that’s a new idea. They even make stripped-down units with the intent that you don’t want to use them as cleaners.

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