The Revolver: A 3D-Printed… Screwdriver!

February 8, 2024 by Al Williams 19 Comments

You know those “What my friends think I do” vs “What I actually do” memes? Well there should be one for 3D printing that highlights what you think you’ll do before buying your first printer vs what you actually wind up printing once you get it!

However, thanks to [Revolver3DPrints] you can fulfill your dream of printing a useful tool that looks like a commercial product, the Revolver two-speed screwdriver. The screwdriver isn’t motorized, but it has an interesting midsection that can be rotated to spin the bit, and you can select between a speed and torque mode.

The Revolver isn’t a solution looking for a problem. The designer noted a few issues with normal screwdrivers. They are hard to get into tight spaces, which was the biggest issue. The Revolver is compact, and since you turn its midsection, you don’t have to have clearance for your hand on the top. The gear ratios allow you to apply more torque without needing a long handle.

As you may have guessed, the internal arrangement is a planetary gear drive. You might consider if you want to print this using resin or FDM printing. You also need some screwdriver bits, some glue, and a few magnets to complete the project. If you prefer to make a motorized screwdriver, we’ve seen that done, too.

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Printable One-Way Driver Skips Ratchet For A Clutch

August 25, 2022 by Lewin Day 6 Comments

Ratcheting screwdrivers can help you work faster, even if their bulk means they’re not the best option for working in tight spaces. [ukman] decided to build a similar device of his own, relying on a slightly different mechanism — an overrunning clutch.

The design is similar to a freewheel used on a bicycle, allowing free movement in one direction while resisting it in the other. As the screwdriver is turned in one direction, the shaft is wedged by a series of cylinders that lock it in place. However, the geometric shape of the clutch allows the shaft to turn in the other direction without getting wedged in place. The result is a screwdriver that can be turned, rolled back, and turned further. Thus, screws can be tightened without loosening one’s grip on the tool.

With its 3D printed construction, it’s probably not the best tool for heavy-duty, high-torque jobs, but it looks more than capable of handling simple assembly tasks. We’ve seen some other nifty screwdrivers around these parts, too.

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DeWalt Literal Hack Upgrades Battery

July 18, 2021 by Al Williams 40 Comments

There are several important decisions you make in your life: Coke or Pepsi; vi or emacs; PC or Mac. But, lately, you need to pick a battery ecosystem for your tools. DeWalt? Black & Decker? Or just cheapies from Harbor Freight? But what happens when your vendor of choice changes their batteries? That’s the situation [jleslie48] found when a DeWalt 14.4V battery died. All the new tools require 18V batteries, so buying an old battery for one tool didn’t make sense. Time to literally hack the old tool to accept the new battery.

Presumably, nothing in the drill will mind the higher voltage. It is all a matter of mechanics and nothing a Dremel tool won’t fix. Since the tool was old and the 18V batteries relatively new, [jleslie48] decided to limit modifications to the tool only leaving the batteries intact for use with the newer tools.

The only problem once you remove the pins and clips that interfere with the battery fit, it won’t actually stay on the drill. We might have turned to duct tape or zip ties, but bungee cord works, too, as you can see in the finished product.

Honestly, though, the bungee is good because you can stretch it to remove the battery for charging. We might have just cannibalized the drill for its motor, but next time you have a tool with no battery, it might be worth looking to see if you could modify the tool.

Bungees are great for robots, too. Or, you can lay siege on your neighbors.

The Screwdriver You Don’t Need, But Probably Want

September 4, 2020 by Danie Conradie 50 Comments

Screwdrivers are simple devices with a simple purpose, and there is generally little fanfare involved with buying yourself a new set. We’ve never seen one marketed as an object of desire, but we have to admit that [Giaco] managed to do precisely that. He created the Kinetic Driver, a ~~fidget spinner~~ precision screwdriver designed to use its rotational momentum to loosen and tighten screws.

The main difference between the Kinetic Driver and other screwdrivers is a big brass mass at the front end for high rotational inertia and a high-quality ceramic bearing at the back end for minimal drag. It uses 4 mm precision bits, so its utility will be limited to small screws, which makes it perfect for working on small electronics.

[Giaco] says the idea came after running a successful Kickstarter campaign for a utility knife, where he found that his favorite screwdriver for the many small screws was one with a fat metal body which allowed it to spin easily. In the video after the break, he gives an excellent insight into the development process. He started by creating a series of 3D printed prototypes to figure out the basic shape, before making the first metal prototype. [Giaco] also shows the importance of figuring out the order of operation for machining, which is often glossed over in other machining videos. Be sure to check out the beautiful launch video at 17:52. Continue reading “The Screwdriver You Don’t Need, But Probably Want” →

3D Print Your Own Electric Screwdriver

March 5, 2019 by Lewin Day 11 Comments

For the odd job every now and then, a regular screwdriver does the job. However, in situations like a small production operation, it can quickly become uncomfortable to use. In these situations, an electric screwdriver is incredibly useful. There’s no need to rush out to the store, however – you can build one yourself, and [Electronoobs] did just that.

The build is simple, consisting of a series of cheap modules hooked up together. An 18650 battery provides power through a boost converter to an H-bridge motor controller, which allows the DC geared motor to be driven both forwards and backwards. There’s also a USB battery charge module, that allows the screwdriver to be recharged from a standard micro USB charger. It’s all neatly packaged in a 3D printed case with a couple of tactile buttons for forward and reverse operation.

It’s a testament to the quality of modern supply chains that one can assemble a usable tool like this at home from prepackaged modules. All the parts, including the bearing and drill chuck, were sourced from eBay.

We’ve seen servos repurposed into electric screwdrivers, too. Video after the break.

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Zippo Keeps Your Bits Safe

April 20, 2018 by Adam Fabio 29 Comments

[Laura Kampf] found a new use for an old Zippo lighter by turning it into a carrier for her screwdriver bits. There are several multitools out there which can accept standard screwdriver bits. The problem is carrying those bits around. Leaving a few bits in your pocket is a recipe for pocket holes and missing bits.

[Laura’s] solution uses her old Zippo lighter. All she needs is the case, the lighter element itself can be saved for another project. A block of aluminum is cut and sanded down to a friction fit. Laura uses a band saw and bench sander for this. The aluminum block is then drilled out to fit four bits. Small neodymium magnets are taped into the holes with double-sided tape. These magnets retain the bits, ensuring none will fall out when the lighter is opened.

This is a great quick project and an excellent way to carry four bits. We’re curious if the second set of holes (and a shorter bar) could expand this carrier to 8 bits – 4 on top and 4 on the bottom. [Laura] noticed this too, but decided to keep the build simple with 4 bits.

We love Every Day Carry (EDC) projects like this – in fact, a few years back we had our own EDC contest featuring the Adafruit Trinket. Check out the awards announcement post for some awesome pocket projects!

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A Screwdriver For The Lazy

October 1, 2017 by Al Williams 44 Comments

The TS100 soldering iron is a sleek handheld device with a tiny display. Now the same people behind it have introduced a motion-controlled screwdriver, the ES120. While we are fans of large electric screwdrivers for working on large projects, we aren’t sure we need a $90 screwdriver for little fasteners. However, if you watch the video review from [Marco], you’ll see it has an interesting user interface that might be useful in other projects. [Marco] is also a bit of a cut up, so you’ll get to see how well the little tool can froth milk, provide transportation, or change a flat. [Marco] also does a tear down if you want to see what’s inside the beast.

What caught our attention was the user interface. We’ve had precision power screwdrivers before, in particular we’ve used the General Tools 500 which costs about $20 and has a two position switch. One direction causes the bit to rotate clockwise and the other direction rotates the tool counterclockwise. The ES120 by comparison only has a single button.

When you hold the button, you twist the screwdriver as though you were using an ordinary tool. The accelerometer in the ES120 detects this rotation and begins rotating in the same direction. The tool can produce four levels of torque and has an automatic setting, as well.

Even [Marco] admits that the ES120 isn’t going to replace his normal screwdrivers. Perhaps if you were dealing with hundreds of fasteners a day though, it would make sense. Then again, we have lots of tools and toys we really don’t need, so if you just want a new shiny gadget to show off, the ES120 looks well made and appears to function well.

What we’d really like to see is someone hack the ES120 into something cool like a coil winder. Of course, if you are in a hacking mood, you can always build your own cheap power driver. Perhaps, though, the ES120 might make it easier for some people to start their cars.

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