Hackit: Xbox 360 Hardware Failures On The Rise?

March 19, 2009 by Eliot 51 Comments

e74xbox

Joystiq has been tracking the new starlet of Xbox 360 failures: the E74 error. It appears as the lower right light on the console turning red and an on-screen message telling the user to contact support with the error E74. The number of reported E74 errors seems to have risen since August 2008 and people are wondering if the more recent increase in errors are related to the release of the New Xbox Experience (NXE) Dashboard update. Did Microsoft reclass Red Ring of Death (RROD) failures as E74 to avoid warranty replacements? Continue reading “Hackit: Xbox 360 Hardware Failures On The Rise?” →

SparkFun Stencil And Solder Paste Class Notes

February 17, 2009 by Eliot 15 Comments

stencil

Hobby electronics manufacturer SparkFun has started offering various classes at their Boulder, CO facility. [Landon] has been attending as many as possible and posted about his experience during their Stencil and Solder Paste class. Solder paste is used when manufacturing boards with a reflow oven. He took quite a few pictures of the process and posted notes and audio. He says it’s definitely something you’d have to learn hands-on, but his numerous photos give you an idea of what’s involved. Below, you can watch a video of the paste clean-up pass and stencil removal.

Continue reading “SparkFun Stencil And Solder Paste Class Notes” →

Surface Mount Soldering In Depth

January 31, 2009 by Caleb Kraft 5 Comments

smd

[doctek] wants to help ease any fear you may have of surface mount design. He has written this extremely in depth explanation of how to design and build an LED driver composed of surface mount parts. While there has been plenty of surface mount instruction floating around for a while, he feels that they skimp on the details, especially when it comes to really tiny parts who’s pads are unreachable with a soldering iron. The method he uses is the “hot plate” method we’ve seen before. There’s enough information to build your own tiny LED driver with pulse width modulation, as well as tons of references to explain how and why he does things the way he does. Great job [doctek].

If you’re going to be doing a lot of soldering, you should check out our soldering station how to.

PID SMD Reflow Hot Plate

January 16, 2009 by Eliot 15 Comments

[mightyohm] put together a nice piece of lab kit. It’s a PID controlled hot plate. The plate is capable of reaching 500F, hot enough to do SMD reflow soldering. The large chunk of metal has a hole drilled through the center to contain a cartridge heater. A thermocouple is used to monitor the temperature of the plate. Ceramic standoffs separate the plate from the rest of the device, but he still needs to come up with a way to stop the radiant heating. The control box houses the surplus PID controller along with the power switch and solid state relay (SSR).

Making A Cold Heat Soldering Iron

December 11, 2008 by Caleb Kraft 27 Comments

cold_heat

Cold Heat soldering irons are pretty cool. They heat up in seconds and cool down just as quickly. [photozz] shows us how we can make one from stuff we probably have sitting around right now. Cold Heat soldering irons work off of resistance, the tip material heats very quickly when electricity is passed through the two halves. Upon assessing what he had lying around, [photozz] realized that graphite would work much the same way. He modified a regular soldering iron with a new two piece graphite tip, and powered it with an old pc power supply. The end result is quite nice, though it still needs some kind of temperature control. You may recall seeing other electrical uses for graphite, such as making quick and dirty light.

Reflowing With A Toaster

October 22, 2008 by Caleb Kraft 12 Comments

This Reflow toaster oven project(pdf) was part of a contest back in early 2007, but it is new to us. We’ve seen several approaches to reflowing, but a bread toaster hasn’t been one of them. This has a nice controller with a large Nokia 3310 display too.

[via Projects-Lab]

NYC Soldering Championships Tonight

July 29, 2008 by Eliot 4 Comments

The NYC Soldering Championships are happening tonight at Ignite in M1-5. It looks like there might still be some slots open if you want to compete. You can bring your own iron, it’s all through-hole, but you can’t use helping hands. Good luck, and we can’t wait to see how this inaugural event turns out!