A camera slider made from wood and recycled parts

Turning Old Plotter Parts Into A Smooth Camera Slider

Taking apart old stuff and re-using the parts to make something new is how many hackers first got started in the world of mechanical and electronic engineering. But even after years working in industry we still get that tinge of excitement whenever someone offers us an old device “for parts”, and immediately begin to imagine the things we could build with the components inside.

A GoPro mounted on a moving platform made from recycled partsSo when [Victor Frost] was offered an old Cricut cutting plotter, he realized he could use its parts to create the camera slider he’d been planning to build. The plotter’s X stage, controlled by a stepper motor, was ideal for moving a camera platform back and forth. [Victor] wanted to build the entire thing in a “freehand” way, without making a detailed design or purchasing any new parts. So he dived into his parts bin and dug up an Arduino, a 16×2 LCD, some wires and buttons, and a few pieces of MDF.

The camera mount is simply a piece of steel that a GoPro’s magnetic mount can latch onto, but [Victor] keeps open the possibility of mounting a proper tripod ball head. The Arduino drives the stepper motor through an Adafruit Motor Shield, with a simple user interface running on the LCD. The user can set the desired end points and speed, and then run the camera back and forth as often as needed. In this way, the software follows the same “keep it simple” philosophy as the hardware design.

If you’re planning to build your own camera slider, [Victor]’s design should be easy to copy, if you happen to have an old cutting plotter. If not, you can try this simple yet well-engineered model. Want even more? Then check out this fancy multi-axis camera motion control rig.

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Don’t Tune Your 3D Printer To Middle ‘C’ After All

Layer shift caused by the belt being way too loose.

3D printer belt tension seems like a simple thing to deal with — you set the tension and then check it’s good now and then. If it gets really loose, then the teeth can slip and you’ll get some shifts in the print, ruining it, but its an easy fix. But, we hear you ask, how do you determine what the correct tension is? Well, here’s [Lost in Tech] with a video showing some measurement techniques and analysis of a typical 3D printer, (video, embedded below) using nothing more special than a set of luggage scales. A simple theory suggested was that a tighter belt tension would result in increased radial load on the stepper motor bearings, which in turn, due to friction, would result in an increase in temperature of the motor.  After setting a few tension values on one of the belts, it was noted that tension values at the upper end of the range, resulted in a measured increased in temperature of two degrees celcius, and a large increase in noise. This can’t be good for the motor.

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An electromechanical wall clock on a workbench, showing "8888"

Silent Stepper Motors Make Electromechanical Clock Fit For A Living Room

Large mechanical seven-segment displays have a certain presence that you just don’t get in electronic screens. Part of this comes from the rather satisfying click-click-clack sound they make at every transition. Unfortunately, such a noise quickly becomes annoying in your living room; [David McDaid] therefore designed a silent electromechanical seven-segment clock that has all the presence of a mechanical display without the accompanying sound.

As [David] describes in a very comprehensive blog post, the key to this silent operation is to use stepper motors instead of servos, and to drive them using a TMC2208 stepper motor driver. This chip has a unique method of regulating the current that does not introduce mechanical vibrations inside the motor. A drawback compared to servos is the number of control wires required: with four wires going to each motor, cable management becomes a bit of an issue when you try to assemble four seven-segment displays.

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A doorblell made from a stepper motor and a hard drive

Minimalistic Doorbell Doesn’t Need An Internet Connection – Or Even A Power Supply

Doorbells are among those everyday objects that started out simple but picked up an immense amount of complexity over the years. What began as a mechanism to bang two pieces of metal together evolved into all kinds of wired and wireless electric bells, finally culminating in today’s smart doorbells that beam a live video feed to their owners even if they’re half a world away.

But sometimes, less is more. [Low tech obsession] built a doorbell out of spare components that doesn’t require Internet connectivity or even a power supply. But it’s not a purely mechanical device either: the visitor turns a knob mounted on a stepper motor, generating pulses of alternating current. These pulses are then fed into the voice coil of an old hard drive, causing its arm to vibrate and strike a bell, mounted where the platters used to be.

Besides being a great piece of minimalistic design, the doorbell is also a neat demonstration of Faraday’s law of induction. The stepper motor is apparently robust enough to withstand vandalism, although we can imagine that the doorbell’s odd shape might confuse some well-meaning visitors too. If you’re into unusual doorbells, you might want to check out this one made from an old wall phone, as well as this electromechanical contraption.

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Dummy The Robot Arm Is Not So Dumb

[Zhihui Jun] is a name you’re going to want to remember because this Chinese maker has created quite probably one of the most complete open-source robot arms (video in Chinese with subtitles, embedded below) we’ve ever seen. This project has to be seen to be believed. Every aspect of the design from concept, mechanical CAD, electronics design and software covering embedded, 3D GUI, and so on, is the work of one maker, in just their spare time! Sound like we’re talking it up too much? Just watch the video and try to keep up!

After an initial review of toy robots versus more industrial units, it was quickly decided that servos weren’t going to cut it – too little torque and lacking in precision. BLDC motors offer great precision and torque when paired with a good controller, but they are tricky to make small enough, so an off-the-shelf compact harmonic drive was selected and paired with a stepper motor to get the required performance. This was multiplied by six and dropped into some slick CNC machined aluminum parts to complete the mechanics. A custom closed-loop stepper controller mounts directly to the rear of each motor. That’s really nice too.

Stepper controller mounts on the motor rear – smart!

Control electronics are based around the STM32 using an ESP32 for Wi-Fi connectivity, but the pace of the video is so fast it’s hard to keep up with how much of the design operates. There is a brief mention that the controller runs the LiteOS kernel for Harmony OS, but no details we can find. The project GitHub has many of the gory details to pore over perhaps a bit light in places but the promise is made to expand that. For remote control, there’s a BLE-connected teaching device (called ‘Peak’) with a touch screen, again details pending. Oh, did we mention there’s a force-feedback (a PS5 Adaptive Trigger had to die for the cause) remote control unit that uses binocular cameras to track motion, with an AHRS setup giving orientation and that all this is powered by a Huawei Atlas edge AI processing system? This was greatly glossed over in the video like it was just some side-note not worth talking about. We hope details of that get made public soon!

Threading a needle through a grape by remote control

The dedicated GUI, written in what looks like Unity, allows robot programming and motion planning, but since those harmonic drives are back-drivable, the robot can be moved by hand and record movements for replaying later. Some work with AR has been started, but that looks like early in the process, the features just keep on coming!

Quite frankly there is so much happening that it’s hard to summarise here and do the project any sort of justice, so to that end we suggest popping over to YT and taking a look for yourselves.

We love robots ’round these parts, especially robot arms, here’s a big one by [Jeremy Fielding],  and if you think stepper motors aren’t necessary, because servo motors can be made to work just fine, you may be right.

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1960s Stereo Console Gets An Upgrade

Faced with an old console stereo from the 1960s that was barely functional, [Sherman Banks] aka W4ATL decided to upgrade its guts while keeping its appearance as close to the original as possible. This stereo set is a piece of mahogany furniture containing an AM/FM stereo receiver and an automatic turntable from JCPenny’s Penncrest line. As best [Sherman] can determine, it is most likely a 1965 model. The old electronics were getting more and more difficult to repair and the tuner was drifting off-station every 15 minutes. He didn’t want to throw it away, so he decided to replace all the innards.

The first thing was to tear out the old electronics while retaining the chassis proper. The new heart of the entertainment center is a modern Denon AV stereo receiver. This unit can be controlled over Ethernet, has a radio tuner, inputs for SiriusXM and a turntable, and supports Bluetooth streaming. [Sherman] next replaced the 1965 turntable, and then turned his attention to connecting up the controls and indicators.

The potentiometers were replaced with equivalent ones of lower resistance, the neon stereo indicator was replaced with an LED, but the linear tuning dial proved to be a nearly two month challenge and resulted in a cool hack. In brief, he connected an optical rotary encoder to the tuning knob and used a stepper motor with a linear actuator to control the dial indicator. All this is controlled from an Arduino Mega 2560 with three shields for I/O and LAN. But there was still one remaining issue — without vacuum tubes to warm up, the radio would play immediately after power-on. [Sherman] fixed that by programming the Arduino to slowly ramp up the volume at the same rate as the original tube receiver. And finally, he installs a small HDMI monitor in the corner to display auxiliary information and metadata from the Denon receiver.

Check out the videos below the break. We wrote about a couple of similar conversions in the past: this one from 2018 was also a Penncrest, and from last year this COVID isolation project that emphasized the addition of a new liquor cabinet.

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PCB Stepper Motor Micro Robots

[Kevin Lynagh] is interested in tiny PCB stepper motors, and after reviewing the various projects and patents to-date, decided to give it a try himself. These are basically a stepper motor that’s been unrolled and made flat — traces on the PCB act as the coils and tiny magnetic “robots” act as the rotor.

If you want to try this concept yourself, [Kevin]’s post contains an excellent survey of prior art and projects, as well as exploring the theory behind how these things work. He has taken a deep dive in to the theory, deep enough to grasp what’s going on and to build some preliminary prototypes with a bit of confidence. First off was just a hand-wound flat coil as a proof-of-concept. Next was a PCB version that worked almost exactly as planned, although he confesses to burning out a motor driver circuit before stepping back and making some calculations.

We covered one such project back in 2014 and wrote about a Hackaday.io magnetic robot project from reader [bobricius] in 2018. Have you ever used this technology for anything besides a demonstration? Let us know in the comments below.

Thanks to [Adrian] for sending us the tip.