Adventures In Automating A Candle Factory

January 10, 2019 by Jenny List 43 Comments

Have you ever considered the manufacture of candles? Not necessarily manufacturing them yourself, but how they are manufactured in a small-scale industrial setting? It’s something that has been of great concern to Michael Schuldt as he grappled with the task of automating a simple manual candle production process.

It’s not just an interesting subject, but the topic of manufacturing automation is something we can all learn from. This was the subject of his Adventures in Manufacturing Automation talk at the recent Hackaday Superconference which you’ll find below the break. Let’s dive in and see what this is all about!

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Oh The Lessons You’ll Learn By Building A Robot Familiar

December 24, 2018 by Mike Szczys 20 Comments

A familiar spirit, or just a familiar, is a creature rumored to help people in the practice of magic. The moniker is perfect for Archimedes, the robot owl built by Alex Glow, which wields the ~~Amazon~~ Google AIY kit to react when it detects faces. A series of very interesting design choices a what really gives the creature life. Not all of those choices were on purpose, which is the core of her talk at the 2018 Hackaday Superconference.

You can watch the video of her talk, along with an interview with Alex after the break.

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Radio Gets Ridiculous

December 21, 2018 by Al Williams 16 Comments

There were plenty of great talks at this year’s Supercon, but we really liked the title of Dominic Spill’s talk: Ridiculous Radios. Let’s face it, it is one thing to make a radio or a computer or a drone the way you are supposed to. It is another thing altogether to make one out of things you shouldn’t be using. That’s [Dominic’s] approach. In a quick 30 minutes, he shows you two receivers and two transmitters. What makes them ridiculous? Consider one of the receivers. It is a software defined radio (SDR). How many bits should an SDR have? How about one bit? Ridiculous? Then you are getting the idea.

Dominic is pretty adept at taking a normal microcontroller and bending it to do strange RF things and the results are really entertaining. The breadboard SDR, for example, is a microcontroller with three components: an antenna, a diode, and a resistor. That’s it. If you missed the talk at Supercon, you can see the newly published video below, along with more highlights from Dominic’s talk.

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Apple 1 Emulator Is A Perfect Fit For Supercon Badge

November 13, 2018 by Roger Cheng 9 Comments

Supercon badge hackers had to be ready to present their show-and-tell by 6 pm Sunday evening. This ruthless unmoving deadline meant every badge hack on stage represents an accomplishment in time management, and some luck, in addition to their own technical merits. But that deadline also meant a few fantastic projects lost their race against the clock. We were rooting for [Jac Goudsmit] to build an Apple I emulator as his badge expansion, but he wasn’t quite done when our badge hack ceremony began. After Supercon he went home, finished the project, and documented everything in a detailed writeup.

Our 2018 Supercon badge is built on a retro-computing theme, and the default firmware came with a BASIC interpreter as well as a Z80 emulator running CP/M. So an Apple 1 emulator should feel right home with its contemporaries. Mechanically speaking, all the parts were a tight fit on the badge expansion board given out to every attendee at Supercon. So tightly that [Jac] had to file down the two main chips in order to fit them side by side. The breadboard-like pattern of connected holes on the expansion board, intended to help ease in beginners for their badge hack soldering, proved to be an inconvenience in tightly packed arrangements such as this.

With all the work [Jac] had invested, it was heartbreaking to know he was only five minutes of soldering and 30 minutes of coding away when time ran out. Time pressure was part of the challenge faced by every Supercon badge hacker, and while we’re sad [Jac] missed the deadline for stage time we’re happy to see him finish and write it all up. We hope every badge hacker would write up their stories of frantic weekend projects. Those who do so on hackaday.io are encouraged to tag their project with “Supercon” and get them added to our list of badge hacks for everyone to admire.

Supercon Badge Hackers Racing The Clock

November 6, 2018 by Roger Cheng 8 Comments

At the end of Hackaday Superconference weekend, we hold a badge hacking ceremony on the main stage where anyone who has done anything with their badge is invited to come on stage and show off their work. Yes, even if it’s just a blinking LED! It was a tremendous pleasure to see not only people taking us at our word and presented blinking LEDs, but that the community in the room welcomed these inductees to hardware hacking with cheers. Before the ceremony, though, there was a lot of frantic work by badge hackers armed with soldering irons and fueled by caffeine. It’s always amazing how much people can accomplish in a single focused weekend.

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Green LED Means GO For Supercon Badge Hacking

November 4, 2018 by Roger Cheng 1 Comment

In addition to great speakers and enlightening workshops at Supercon, we have an area set aside for attendees to hack on their conference badges. There is no prerequisite beyond having a badge and a willingness to get hands-on. From hardware beginners to professional embedded system developers, we welcome all skill levels!

The image above is a free-form LED light sculpture by [4C1dBurn], who had just learned to solder and this is how a new skill was put into practice. In the background is the badge hacking arena: 7 tables set up in a row with 6 seats per table. The doors opened at 9AM and almost all the seats were filled by 9:30AM. There’s a constant flow as people leave to attend a talk or workshop, and others arrive to fill the vacancy.

In our hardware hacking overview, we shared an example of an LED array controlled by badge using shift registers. Several badge hackers built on top of this idea. [X] is making a version for surface mount LEDs, and [macegr]’s variant incorporated an USB-to-serial adapter on board to reduce wire clutter. He calls it a “quality of life improvement” and we think it’s brilliant.

Any reduction in wire clutter can only help with the many glorious explosions of wires scattered about. This particular example is a work-in-progress by [carfucar] turning a badge into wireless remote for a large array of WS2812B LED strips.

Heeding our call to action in the hardware hacking overview, there are at least two efforts underway to add wireless communication capability to the badge. [Preston] is making good progress teaching a badge to talk to an AVR-IoT module. [morgan] and [Ben] are building a mesh network using ESP32s. If it gets up and running, they’ve brought a bunch of ESP32s to add more nodes to their network.

For the talks currently on stage, go to the Supercon event page and click “Livestream” in the upper right corner for the official live stream. Badge hacking will continue all through Supercon, parts of which will be visible through unofficial livestream of badge hacking from attendees like [X]’s robot [Sharon].

Competitive Soldering Gets Heated At Hackaday Superconference

November 3, 2018 by Brian Benchoff 20 Comments

The Hackaday Superconference is in full swing, and in addition to the greatest hardware hackers, a great gathering of tinkerers, awesome talks, badge hacking, and so much more, we’ve also got competitive soldering. This year, we’re making soldering competitive with the SMD Solder Challenge. It began Friday morning as hackers go heat to head, hand soldering frustratingly tiny parts.

The rules are simple: you’re given a light, a magnifying glass, some solder, wick, flux, and the standard Hakko soldering iron (with the standard tip). The task is to solder up our own special version of the SMD Challenge Kit from MakersBox that includes an SOIC8 ATtiny85 to drive LED/resistor pairs in 1206, 0805, 0603, 0402, and 0201 packages. Scoring is based on time, completion, functionality, neatness, and solder joint quality. May the steadiest hands and sharpest eyes win.

Already, we’ve gone through a few heats of the SMD Soldering Challenge where six hackers sit down, are given five minutes of inspection time, and then whip out their irons. All of this is run by our very own [Al Williams], who serves as the ultimate arbiter of what good soldering is. It’s an amazing competition, and if you don’t think 0201 packages are hand-solderable, you haven’t seen the attendees at the Hackaday Supercon. The top times, by the way, are between 20-30 minutes to complete the entire challenge, with [Sprite_tm] currently at the top of the leaderboard.

You can check out all the talks from the Hackaday Superconference over on our live stream, where we’ll (eventually) be announcing the winners of the SMD Soldering Challenge and the winners of the badge hacking competition later on. Don’t miss the announcement of the winner of the 2018 Hackaday Prize later on this evening!