Go Fly A Kite

November 13, 2022 by Bryan Cockfield 17 Comments

Harvesting energy from the wind has been a commercially viable way of generating clean energy for around three decades now. Wind turbines are a reliable, proven technology but they do have some downsides, one of which is that since there’s more wind higher above the ground this usually means tall, expensive towers. There is a way around this problem, though, which is using kites to generate energy instead of a fixed turbine.

While kite generators aren’t a new idea, [Benjamin] has been working on this kite generator which has a number of improvements over existing kite generators. Like other kite generators, this one uses a tether to spin a generator which is located on the ground. But while this is similar to other kite systems, this prototype has a much simpler design and sweeps a much larger area while in flight. It also has an autopilot with multiple independent steering systems, which [Benjamin] says will allow it to stay in flight for months at a time provided there is enough wind. If there isn’t, it can land reliably, and launching it is relatively fast and simple as well.

While kites do have some obvious downsides compared to fixed turbines including a single point of failure at the tether and a large amount of cleared area to operate, they have plenty of advantages as well. They’re smaller, simpler, require no complicated yaw system, and can be easily maintained on the ground. In fact, it’s possible to build very simple kite generators out of nothing more than a hobby kite and some readily-available electrical components.

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Full Size 3D-Printed Wind Turbine

June 2, 2021 by Bryan Cockfield 29 Comments

Wind energy isn’t quite as common of an alternative energy source as solar, at least for small installations. It’s usually much easier just to throw a few panels and a battery together than it is to have a working turbine with many moving parts that need to be maintained when only a small amount of power is needed. However, if you find yourself where the wind blows but the sun don’t shine, there are a few new tools available to help create the most efficient wind turbine possible, provided you have a 3D printer.

[Jan] created this turbine with the help of QBlade, a piece of software that helps design turbine blades. It doesn’t have any support for 3D printing though, such as separating the blades into segments, infill, and attachment points, so [Jan] built YBlade to help take care of all of this and made the software available on the project’s GitHub page. The blades are only part of this story, though. [Jan] goes on to build a complete full-scale wind turbine that can generate nearly a kilowatt of power at peak production, although it does not currently have a generator attached and all of the energy gets converted to heat.

While we hope that future versions include a generator and perhaps even pitched blades to control rotor speed, [Jan] plans to focus his efforts into improving the blade design via the 3D printer. He is using an SLA printer for these builds, but presumably any type of printer would be up to the task of building a turbine like this. If you need inspiration for building a generator, take a look at this build which attempted to adapt a ceiling fan motor into a wind turbine generator.

Weather Station Gets Much-Needed Upgrades

November 9, 2019 by Bryan Cockfield 8 Comments

Weather stations are a popular project, partly because it’s helpful (and interesting) to know about the weather at your exact location rather than a forecast that might be vaguely in your zip code. They’re also popular because they’re a good way to get experience with microcontrollers, sensors, I/O, and communications protocols. Your own build may also be easily upgradeable as the years go by, and [Tysonpower] shows us some of the upgrades he’s made to the popular Sparkfun weather station from a few years ago.

The Sparkfun station is a good basis for a build though, it just needs some updates. The first was that the sensor package isn’t readily available though, but some hunting on Aliexpress netted a similar set of sensors from China. A Wemos D1 Mini was used as a replacement controller, and with it all buttoned up and programmed it turns out to be slightly cheaper (and more up-to-date) than the original Sparkfun station.

All of the parts and code for this new station are available on [Tysonpower]’s Github page, and if you want to take a look at a similar station that we’ve featured here before, there’s one from three years ago that’s also solar-powered.

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Spin Me Right Round, Baby: Generator Building Experiments For Mere Mortals

August 13, 2019 by Brian McEvoy 38 Comments

How many of you plan to build a wind-powered generator in the next year? Okay, both of you can put your hands down. Even if you don’t want to wind your coils manually, learning about the principles in an electric generator might spark your interest. There is a lot of math to engineering a commercial model, but if we approach a simple version by looking at the components one at a time, it’s much easier to understand.

For this adventure, [K&J Magnetics] start by dissect a commercial generator. They picked a simple version that might serve a campsite well, so there is no transmission or blade angle apparatus to complicate things. It’s the parts you’d expect, a rotor and a stator, one with permanent magnets and the other with coils of wire.

The fun of this project is copying the components found in the commercial hardware and varying the windings and coil count to see how it affects performance. If you have ever wound magnet wire around a nail to make an electromagnet, you know it is tedious work so check out their 3D printed coil holder with an embedded magnet to trigger a winding count and a socket to fit on a sewing machine bobbin winder. If you are going to make a bunch of coils, this is going to save headaches and wrist tendons.

They use an iterative process to demonstrate the effect of multiple coils on a generator. The first test run uses just three coils but doesn’t generate much power at all, even when spun by an electric drill. Six windings do better, but a dozen finally does the trick, even when turning the generator by hand. We don’t know about their use of cheap silicone diodes though, that seems like unintentional hobbling, but we digress.

Making turbine blades doesn’t have to be a sore chore either, and PVC may be the ticket there, you may also consider the vertical axis wind turbine which is safer at patio level. Now, you folks building generators, remember to tip us off!

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Low Power Weather Station Blows The Competition Away

May 3, 2019 by Bryan Cockfield 10 Comments

Building a weather station isn’t too tall of an order for anyone getting into an electronics project. There are plenty of plans online, and you can even put your station on Weather Underground if it meets certain standards. These usually have access to a reliable source of power, though, and like any electronics project can get challenging quickly once it needs to work reliably in a remote location. The weather station from [Tegwyn☠Twmffat] has met this challenge though, and has been working reliably for three years now.

Getting that sort of reliability from any circuit that has to be powered by an unreliable source (solar, wind, etc.) and a battery is quite a challenge. Not only do you need to sort out the power management and make sure that you can get enough sun in the winter for your application, but you’ll need to do some extreme low power modifications to your circuitry as well. This weather station accomplishes all of that, helped by using LoRa for communication, and also comes complete with a separate hardware watchdog timer that can reboot the weather station if it loses power or hangs up for some reason.

If you’ve been looking for a weather station to build, this is a great place to start. [Tegwyn☠Twmffat] also goes through the assembly of the weather station, complete with a guy-wire-supported platform to mount it on. There are other weather stations out there too, if you need even more ideas about saving power in remote areas.

An Electronic Love Letter To The Wind

January 8, 2019 by Tom Nardi 9 Comments

Home weather stations are a great way for hackers and makers to put their skills to practical use. After all, who wants to hear the current conditions for the whole city when they could setup their own station which drills that information down to their very own street? Such a setup doesn’t need to be any more complex than a temperature sensor wired up to a microcontroller, but then not all of us are quite the weather fanatic that [Richard] clearly is.

The system he’s built to monitor the wind over his home is, to put it mildly, incredible. We might not all share the obsession [Richard] apparently has with the wind, but we can certainly respect the thought and design that went into this comprehensive system. From his scratch built anemometer to the various ways he’s come up with to display the collected environmental data throughout his home, if this build doesn’t inspire you to hack together your own weather station then nothing will.

At the heart of the system is the anemometer itself, which makes use of several scavenged parts such as the bottom halves of plastic Easter eggs as wind cups. The cups spin on a short length of M5 threaded rod inside of a 635ZZ bearing, which ultimately rotates a “light chopper” placed between a red LED and a OPL550A optical sensor. In a particularly nice touch, [Richard] has even included a few power resistors arranged around the moving parts to use as a heater which keeps the device from freezing up when the temperature drops. The sensor creates eight digital pulses per revolution, and feeds data into the base station though a 30 meter (98 feet) cable.

From there, the base station uses an ESP8266 to upload wind and temperature data to ThingSpeak and Weather Underground to be viewed through their respective web interfaces and applications. The project really could have ended here and still been impressive in its own right, but the station also includes 433 MHz and NRF24L01 transmitters to send the data to the other display devices which [Richard] has designed.

The 433 MHZ display is built into the frame of a lantern, and shows the current time and temperature on an LED readout as well as historical wind and temperature graphs on a 2.2 inch ILI9341 TFT screen which [Richard] has rotated into a portrait layout. There’s a red light on top that blinks whenever a signal is received to show that the system is working, and even a touch sensor which can be used to turn off the TFT screen at a tap if you’re not interested in seeing the full charts.

The other display, which [Richard] calls the “picture frame” utilizes a dizzying array of single LEDs, a handful of digital LED readouts, and even an OLED screen for good measure. They all work together to show the current wind speed as well the averages for the past day in three hour segments. As this display features a real time display of current wind conditions and averages for as short a period of two minutes, it uses the NRF24L01 receiver to get data from the base station at a rate of 3 Hz.

In the past we’ve seen 3D printed weather stations, and of course some pretty simple affairs using little more than an ESP8266 board and some sensors. But few have ever put so much thought into how to present the collected data to the user. If you’re serious about knowing what it’s like outside the confines of your bunker, [Richard] has got some tricks to show you.

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Generating Power With Wind, Water, And Solar

December 9, 2018 by Al Williams 22 Comments

It is three weeks after the apocalypse. No zombies yet. But you do need to charge your cell phone. How do you quickly make a wind turbine? If you’ve read this project, you might reach for a few empty water bottles. This educational project might not charge your phone without some extra work, but it does illustrate how to use water bottles to make a workable air scoop for turning a crank and possibly generating electricity.

That takes care of the wind and water aspects, but how did we get solar? According to the post — and we agree it is technically true — wind power is a form of solar power since the wind is driven by temperature differences created by the sun. Technically true!

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