We’ve seen a fair amount of Tesla coil builds, but ones using vacuum tubes are few and far between. Maybe it’s the lack of availability of high power tubes, or a lack of experience working with them among the younger crop of hackers. [Radu Motisan] built a vacuum tube Tesla coil several years back, and only just managed to tip us off recently. Considering it was his first rodeo with vacuum tubes, he seems to have done pretty well — not only did he get good results, he also managed to learn a lot in the process.
His design is based around a GI-30 medium power dual tetrode. The circuit is a classical Armstrong oscillator with very few parts and ought to be easy to build if you can lay your hands on the tricky parts. The high voltage capacitors may need some scrounging. And of course, one needs to hand-wind the three coils that make up the output transformer.
Getting the turns ratios of the coils right is quite critical in obtaining proper power transfer to the output. This required a fair amount of trial error before [Radu] could get it right.
The use of a 20W fluorescent tubelight ballast to limit the inrush current is a pretty nice idea to prevent nuisance tripping of the breakers. If you’d like to try making one of your own, head over to his blog post where you will find pictures documenting his build in detail. If you do decide to make one, be extremely careful — this circuit has lethal high voltages in addition to the obvious ones, since it operates directly from 220 V utility supply.
Vacuum tubes have been around for ages, and for better or worse, they have their advocates for use in amplifiers and preamps. However, tubes are simply inconvenient devices. Even a 12AX7 preamp tube is huge relative to a handful of transistors, tubes require weird voltages, and each and every one of them is a through-hole device that doesn’t lend itself to machine assembly.
This changed recently with the introduction a strange new tube from Japan. Noritake and Korg recently introduced a triode that uses the same packaging as VFD displays. The Korg Nutube is a vacuum tube that operates at lower voltages, is smaller than the usual preamp tubes, and still has the vacuum tube sound.
For his Hackaday Prize entry, [Kodera] is building a headphone amp with this new tube. Is a tube-based headphone amp particularly novel? No. But this is the first we’ve seen anyone playing around with this new, interesting piece of technology.
The requirements for this Nutube are simple enough, and the minimum anode voltage of this tube is just 8 V. [Kodera]’s circuit is running the tube at 12 V, and the only other circuitry in this preamp are a few coupling caps and an op-amp just before the power stage.
[Kodera] has crammed this circuit into a proper amplifier using a 2 x 15 W class-D chip from TI. It’s really a phenomenally simple circuit that’s also remarkably tiny. These kits are actually available on Tindie. Time will tell if the Nutube is picked up by some big-time manufacturers, but we’re happy to see someone is playing around with the latest advances in tube amp technology.
If we cast our minds back to the early years of the transistor, the year that is always quoted is 1947, during which a Bell Labs team developed the first practical germanium point-contact transistor. They would go on to be granted the Nobel Prize for their work in 1956, but the universal adoption of their invention was not an instantaneous process. Instead there would be a gradual change from vacuum to solid state that would span the 1950s and the 1960s, and even in the 1970s you might still have found mainstream devices on sale containing vacuum tubes.
To speed up this process, Bell Labs made every effort to publicize their invention. Thus we come to our subject today, their 1953 publicity film The Transistor, in which the electronics industry of the era is described and how each part of it might revolutionize by the transistor is laid out.
We start with a look at a selection of electronic components, among which are a few transistors. The point contact device is already described as superceded by the junction transistor, but as well as those two we are shown a phototransistor and a junction tetrode, a now-obsolete design that had two base connections.
Unexpectedly we don’t dive straight into the world of transistors, but take a look back at the earlier years of the century to the development of vacuum electronics. We’re taken through the early development and operation of vacuum tubes, then their use in long-distance radio communications, through the advent of electronics in mass entertainment, and finally into the world of radar and microwave links. Only then do we return to the transistor, with a posed shot of [John Bardeen], [William Shockley], and [Walter Brattain] hard at work in a lab. The merits of the transistor as opposed to the tube are then set out, though we can’t help wondering whether they have confused a milliwatt and a microwatt when they describe the transistor as requiring only a millionth of a watt to operate.
[Michael Wiebusch] found the leftovers of a wrecked vintage tube radio in a pile of electronics junk. Unfortunately, he could not recover any vacuum tubes in it. And to his dismay, it didn’t even have the output transformer, which he figured would have been useful in a guitar amplifier project. The output transformer is not easy to come by nowadays, so he was hoping to at least score that item for his future build. All he could dig out from his dumpster find was a pair of speakers and he ended up building nice Output-Transformer-Less Tube Guitar Amplifier around them.
Valve output stages are generally high-impedance which means they cannot be directly interfaced to low impedance speakers. An impedance matching output transformer is thus used to interface the two. Back in the day when valves were still the mainstay of audio electronics, many cheap amplifier designs would skimp on the output transformer to save cost, and instead use high impedance speakers connected directly to the amplifier output.
[Michael] found a nice reference design of an OTL amplifier for a 620 ohm single speaker. He decided to use the same design but because these speakers were about 300 ohm each, he would have to wire his two speakers in series. At this point, he decided to make his build useful as a proper guitar amplifier by adding a preamplifier stage replicated from another design that he came across. A regular halogen lamp 12V transformer takes care of the heater power supply for all the tubes, and a second, smaller 12V transformer is wired backwards to provide the 300V needed for the plate supply.
The final result is pretty satisfactory, considering that it all started with just a pair of junked speakers. Check out the result in the video after the break.
[J.B. Langston] has some vintage late-40’s/early-50’s tube radios that he wanted to repair – a Motorola All-American 5 AM radio, an Air Castle AM/FM radio and a Sears Silvertone AM/FM radio. He goes over, one by one, the three vintage radios, the problems they had, and how he got them back into working order. No finding a replacement microchip here, this was all about replacing capacitors and finding vacuum tubes!
In contrast to most modern builds we see on Hackaday, vintage radios are fairly simple – mainly turret-board builds with a transformer, resistors, capacitors, coil and tubes. The main issues in any vintage electronic repair is checking the capacitors because old wax paper and electrolytic capacitors can degrade and will need replacing. When repairing the All-American 5, [J.B. Langston] had an issue with the transformer, and he goes over how he fixed what’s called silver mica disease in it. While many parts were replaced with modern equivalents, only a selenium solid-state rectifier in one of them was replaced by a different part – a silicon diode and a high-wattage series resistor.
Looking at the inside of some of these radios, it’s surprising that they could be restored at all – 65-odd years of rust, dust, dirt and grime will take their toll – but [J.B. Langston] was able to fix all three radios and clean their Bakelite cases so they look and work like new. He goes over what he discovered, how he fixed the problems and the links to where he got help when needed. We’ve seen some great vintage radio projects over the years, including adding RDS (Radio Data Systems) to a vintage radio, converting a vintage radio with modern technology and even some other radio restoration projects.
[Netzener] received a Radio Shack P-Box one tube receiver as a gift. However, at the time, his construction skills were not up to the task and he never completed the project. Years later, he did complete a version of it with a few modern parts substitutions. The radio worked, but he was disappointed in its performance. Turns out, the original Radio Shack kit didn’t work so well, either. So [Netzener] did a redesign using some some old books from the 1920’s. The resulting radio–using parts you can easily buy today–works much better than the original design.
The most expensive part of the build was a 22.5V battery, which cost about $25. However, you can get away with using three 9V batteries in series if you want to save some money. The battery provides the plate voltage for the 1T4 vacuum tube. A more conventional AA battery drives the tube’s filament. Continue reading “Hollow State Receiver”→
The history of the diode is a fun one as it’s rife with accidental discoveries, sometimes having to wait decades for a use for what was found. Two examples of that are our first two topics: thermionic emission and semiconductor diodes. So let’s dive in.
Vacuum Tubes/Thermionic Diodes
Our first accidental discovery was of thermionic emission, which many years later lead to the vacuum tube. Thermionic emission is basically heating a metal, or a coated metal, causing the emission of electrons from its surface.
In 1873 Frederick Guthrie had charged his electroscope positively and then brought a piece of white-hot metal near the electroscope’s terminal. The white-hot metal emitted electrons to the terminal, which of course neutralized the electroscope’s positive charge, causing the leafs to come together. A negatively charged electroscope can’t be discharged this way though, since the hot metal emits electrons only, i.e. negative charge. Thus the direction of electron flow was one-way and the earliest diode was born.
Thomas Edison independently discovered this effect in 1880 when trying to work out why the carbon-filaments in his light bulbs were often burning out at their positive-connected ends. In exploring the problem, he created a special evacuated bulb wherein he had a piece of metal connected to the positive end of the circuit and held near the filament. He found that an invisible current flowed from the filament to the metal. For this reason, thermionic emission is sometimes referred to as the Edison effect.
But it took until 1904 for the first practical use of the effect to appear. John Ambrose Fleming had actually consulted for the Edison Electric Light Company from 1881-1891 but was now working for the Marconi Wireless Telegraph Company. In 1901 the company demonstrated the first radio transmission across the Atlantic, the letter “S” in the form or three dots in Morse code. But there was so much difficulty in telling the received signal apart from the background noise, that the result was disputed (and still is). This made Fleming realize that a more sensitive detector than the coherer they’d been using was needed. And so in 1904 he tried an Edison effect bulb. It worked well, rectifying the high frequency oscillations and passing the signals on to a galvanometer. He filed for a patent and the Fleming valve, the two element vacuum tube or thermionic diode, came into being, heralding decades of technological developments in many subsequent types of vacuum tubes.
Vacuum tubes began to be replaced in power supplies in the 1940s by selenium diodes and in the 1960s by semiconductor diodes but are still used today in high power applications. There’s also been a resurgence in their use by audiophiles and recording studios. But that’s only the start of our history.