vacuum tube

80 Articles

Spy Radio Setup Gets A Tiny Power Supply For Field Operations

June 29, 2023 by 14 Comments

[Helge Fyske (LA6NCA)] may not be an actual spy — then again, he may be; if he’s good at it, we wouldn’t know — but he has built a couple of neat vacuum tube spy radios in the past. And there’s no better test for such equipment than to haul it out into the field and try to make some contacts. But how do you power such things away from the bench?

To answer that question, skip ahead to the 3:18 mark of the video below, where [Helge] shows off his whole retro rig, including the compact 250-volt power supply he built for his two-tube 80-m Altoids tin spy transceiver. In the shack, [Helge] powers it with a bench power supply of his own design to provide the high anode voltage needed for the tubes, as well as 12 volts for their heaters. Portable operations require a more compact solution, preferably one that can be run off a battery small enough to pack in.

By building his power supply in a tin, [Helge] keeps to his compact build philosophy. But the circuit is all solid state, which is an interesting departure for him. The switch-mode supply uses a 4047 astable multivibrator chip as a 50-kHz oscillator, which switches back and forth between a pair of MOSFETs to drive a transformer. This steps up the 12-volt input to 280 volts AC, which is then rectified, filtered, and regulated to 250 volts DC.

To round out his spy rig, [Helge] also designed a tiny Morse key, which appears to be 3D printed and fits in its own tin, and a compact dipole antenna. Despite picking what appears to be a challenging location — the bottom of a steep-sided fjord — [Helge] was easily able to make contacts over a distance of 400 km. His noise floor was remarkably low, a testament to the solid design of his power supply. Including the sealed lead acid battery, the whole kit is compact and efficient, and it’s a nice example of what vacuum tubes and solid state can accomplish together.

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The PDP8 That Never Was: Hollow State Logic

June 9, 2023 by 30 Comments

[Outer World Apps] noted that there was no PDP-8/V made by DEC — a variant that used vacuum tubes. So he’s decided to make one using about 320 6J6A tubes. He’s got a plan and a few boards completed — we can’t wait to see it finished.

The logic is actually done by crystal rectifiers, but the tubes do inversion. To make an and/or/invert gate requires a single triode or half of a 6J6A. A D flip flop requires three tubes or two tubes for a latch. In addition to the “crystal diodes,” the memory and I/O are a Raspberry Pi, and there are transistors to do level conversion between the tube logic and the Pi.

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Spy Transceiver Makes Two Tubes Do The Work Of Five

May 19, 2023 by 26 Comments

Here at Hackaday, we love following along with projects as they progress. That’s especially true when a project makes a considerable leap in terms of functionality from one version to another, or when the original design gets more elegant. And when you get both improved function and decreased complexity at the same time? That’s the good stuff.

Take the recent improvements to a vacuum tube “spy radio” as an example. Previously, [Helge (LA6NCA)] built both a two-tube transmitter and a three-tube receiver, either of which would fit in the palm of your hand. A little higher math seems to indicate that combining these two circuits into a transceiver would require five tubes, but that’s not how hams like [Helge] roll. His 80-m CW-only transceiver design uses only two tubes and a lot of tricks, which we admit we’re still wrapping our heads around. On the receive side, one tube serves as a mixer/oscillator, combining the received signal with a slightly offset crystal-controlled signal to provide the needed beat frequency. The second tube serves as the amplifier, both for the RF signal when transmitting, and for audio when receiving.

The really clever part of this build is that [Helge] somehow stuffed four separate relays into the tiny Altoids tin chassis. Three of them are used to switch between receive and transmit, while the fourth is set up as a simple electromagnetic buzzer. This provides the sidetone needed to effectively transmit Morse code, and is about the simplest way we’ve ever seen to address that need. Also impressive is how [Helge] went from a relatively expansive breadboard prototype to a much more compact final design, and how the solder was barely cooled before he managed to make a contact over 200 km. The video below has all the details.

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The Peak Of Vacuum Tube Radio Design

May 12, 2023 by 19 Comments

One of the more popular trends in the ham radio community right now is operating away from the shack. Parks on the Air (POTA) is an excellent way to take a mobile radio off-grid and operate in the beauty of nature, but for those who want to take their rig to more extreme locations there’s another operating award program called Summits on the Air (SOTA) that requires the radio operator to set up a station on a mountaintop instead. This often requires lightweight, low-power radios to keep weight down for the hike, and [Dan] aka [AI6XG] has created a radio from scratch to do just that.

[Dan] is also a vacuum tube and CW (continuous wave/Morse code) operator on top of his interest in summiting various mountains, so this build incorporates all of his interests. Most vacuum tubes take a lot of energy to operate, but he dug up a circuit from 1967 that uses a single tube which can operate from a 12 volt battery instead of needing mains power, thanks to some help from a more modern switch-mode power supply (SMPS). The SMPS took a bit of research, though, in order to find one that wouldn’t interfere with the radio’s operation. That plus a few other modern tweaks like a QCX interface and a switch to toggle between receive to transmit easily allows this radio to be quite versatile when operating while maintaining its portability and durability when summiting.

For those looking to replicate a tube-based radio like this one, [Dan] has made all of the schematics available on his GitHub page. The only other limitation to keep in mind with a build like this is that it tends to only work on a very narrow range of frequencies without adding further complexity to the design, in this case within the CW portion of the 40-meter band. But that’s not really a bad thing as most radios with these design principles tend to work this way. For some other examples, take a look at these antique QRP radios for operating using an absolute minimum of power.

Tiny Three-Tube Receiver Completes Spy Radio Suite

April 22, 2023 by 6 Comments

In our surface-mount age, it’s easy to be jaded about miniaturization. We pretty much expect every circuit to be dimensionally optimized, something that’s easy to do when SMDs that rival grains of sand are available. But dial the calendar back half a century or so and miniaturization was a much more challenging proposition.

Challenging, perhaps, but by no means unachievable, as [Helge Fyske (LA6NCA)] demonstrates with this ultra-compact regenerative vacuum tube receiver. It’s a companion to his recent “spy transmitter,” a two-tube radio built in — or on, really — an Altoids tin. The transmitter was actually a pretty simple circuit, just a crystal-controlled oscillator and an RF amplifier really, but still managed about 1.5 Watts output on the 80-meter ham band.

The receiver circuit ended up being much more complicated, as receivers do, and therefore harder to cram into the allotted space. [Helge]’s used a three-tube regenerative design, with one tube each devoted to the RF amp, detector/mixer, and audio amplifier stages. As in the transmitter, the receiver tubes are mounted on the outside of the box, with the inside crammed full of components. [Helge] had to be quite careful about component positioning, to prevent interstage coupling and other undesirable side effects of building in such close quarters.

Was it worth it? Judging by the video below, absolutely! We’ve rarely heard performance like that from even a modern receiver with all the bells and whistles, let alone from a homebrew design under such constraints. It sounds fantastic, and hats off to [Helge] for completing his spy radio suite in style.

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Tube Amplifier Uses Low Voltage, Sips Battery

April 6, 2023 by 25 Comments

Much like vinyl records, tube amplifiers are still prized for their perceived sound qualities, even though both technologies have been largely replaced otherwise. The major drawback to designing around vacuum tubes, if you can find them at all, is often driving them with the large voltages they often require to heat them to the proper temperatures. There are a small handful of old tubes that need an impressively low voltage to work, though, and [J.G.] has put a few of them to work in this battery-powered audio tube amplifier.

The key to the build is the Russian-made 2SH27L battery tubes which are originally designed in Germany for high-frequency applications but can be made to work for audio amplification in a pinch. The power amplifier section also makes use of 2P29L tubes, which have similar characteristics as far as power draw is concerned. Normally, vacuum tubes rely on a resistive heater to eject electrons from a conductive surface, which can involve large amounts of power, but both of these types of tubes are designed to achieve this effect with only 2.2 volts provided to the heaters.

[J.G.] is powering this amplifier with a battery outputting 5V via a USB connection, and driving a fairly standard set of speakers borrowed from a computer. While there aren’t any audio files for us to hear, it certainly looks impressive. And, as it is getting harder and harder to find vacuum tubes nowadays, if you’re determined to build your own amplifier anyway take a look at this one which uses vacuum tubes built from scratch.

Reshoring Vacuum Tube Manufacturing, One Tube At A Time

April 4, 2023 by 64 Comments

For most of us, vacuum tubes haven’t appeared in any of our schematics or BOMs in — well, ever. Once mass-manufacturing made reliable transistors cheap enough for hobbyists, vacuum tubes became pretty passe, and it wasn’t long before the once mighty US tube industry was decimated, leaving the few remaining tube enthusiasts to ferret out caches of old stock, or even seek new tubes from overseas manufacturers.

However, all that may change if [Charles Whitener] succeeds in reshoring at least part of the US vacuum tube manufacturing base. He seems to have made a good start, having purchased the Western Electric brand from AT&T and some of its remaining vacuum tube manufacturing equipment back in 1995. Since then, he has been on a talent hunt, locating as many people as possible who have experience in the tube business to help him gear back up. Continue reading “Reshoring Vacuum Tube Manufacturing, One Tube At A Time” →