A group of researchers have figured out how to produce graphene using a DVD drive. This discovery helps clear the path for mass production of the substance, which was discovered in the late 1980’s. More recently, the 2010 Nobel Prize for Physics was awarded to a team that produced two-dimensional graphene; a substance one just atom thick. One method of doing so used Scotch tape and is mentioned in the video after the break as a technique that works but is not feasible for large-scale production.
The process seen here starts with graphite oxide because it can be suspended in water. This allows a lab technician to evenly distribute the substance on a plastic surface. Note the use of optical discs. The second part of the process involves hitting the dried layer of graphite oxide with a laser. It just so happens that this can be done with a consumer DVD drive. The result is graphene that can be used in circuits and may have potential as a fantastic super-capacitor.
If you’ve played around with laser diodes that you’ve scavenged from old equipment, you know that it can be a hit-or-miss proposition. (And if you haven’t, what are you waiting for?) Besides the real risk of killing the diode on extraction by either overheating it or zapping it with static electricity, there’s always the question of how much current to put into the thing.
[DeepSOIC] decided to answer the latter question — with science! — for a DVD-burner laser that he’s got. His apparatus is both low-tech and absolutely brilliant, and it looks like he’s getting good data. So let’s have a peek.
Laser Detector on 3D Printer Scrap
First up is the detector, which is nothing more than a photodiode, 100k ohm load resistor, and a big capacitor for a power supply. We’d use a coin-cell battery, but given how low the discharge currents are, the cap makes a great rechargeable alternative. The output of the photo diode goes straight into the scope probe.
He then points the photodiode at the laser spot (on a keyboard?) and pulses the laser by charging up a capacitor and discharging it through the laser and a resistor to limit total current. The instantaneous current through the laser diode is also measured on the scope. Plotting both the current drawn and the measured brightness from the photodiode gives him an L/I curve — “lumens” versus current.
Look on the curve for where it stops being a straight line, slightly before the wiggles set in. That’s about the maximum continuous operating current. It’s good practice to de-rate that to 90% just to be on the safe side. Here it looks like the maximum current is 280 mA, so you probably shouldn’t run above 250 mA for a long time. If the diode’s body gets hot, heatsink it.
If you want to know everything about lasers in general, and diode lasers in particular, you can’t beat Sam’s Laser FAQ. We love [DeepSOIC]’s testing rig, though, and would love to see the schematic of his test driver. We’ve used “Sam’s Laser Diode Test Supply 1” for years, and we love it, but a pulsed laser tester would be a cool addition to the lab.
What to do with your junk DVD-ROM laser? Use the other leftover parts to make a CNC engraver? But we don’t need to tell you what to do with lasers. Just don’t look into the beam with your remaining good eye!
This is the second CNC machine he’s seen through from start to finish. It improves upon the knowledge he acquired when building his CNC mill. The frame is built from pine but also uses bits of plywood and MDF. It can move on the X and Y axes, using drawer sliders as bearings. The pair of blue stepper motors drive the threaded rods which move the platform and the laser mount. Just above the laser he included a small DC fan to keep it from burning up. The control circuitry is made up of an Arduino Nano and a stepper motor driver board. Catch a glimpse of the engraver cutting out some stencil material after the break.
There must be something about Spring that brings out the urge to work with laser diodes. We just saw a similar 1W cutter last week.
No matter how small you make a pair of tweezers, there will always be things that tweezers aren’t great at handling. Among those are various fluids, and especially aerosolized droplets, which can’t be easily picked apart and examined by a blunt tool like tweezers. For that you’ll want to reach for a specialized tool like this laser-based tool which can illuminate and manipulate tiny droplets and other particles.
[Janis]’s optical tweezers use both a 170 milliwatt laser from a DVD burner and a second, more powerful half-watt blue laser. Using these lasers a mist of fine particles, in this case glycerol, can be investigated for particle size among other physical characteristics. First, he looks for a location in a test tube where movement of the particles from convective heating the chimney effect is minimized. Once a favorable location is found, a specific particle can be trapped by the laser and will exhibit diffraction rings, or a scattering of the laser light in a specific way which can provide more information about the trapped particle.
Admittedly this is a niche tool that might not get a lot of attention outside of certain interests but for those working with proteins, individual molecules, measuring and studying cells, or, like this project, investigating colloidal particles it can be indispensable. It’s also interesting how one can be built largely from used optical drives, like this laser engraver that uses more than just the laser, or even this scanning laser microscope.
The influx of cheap laser cutters from China has been a boon to the maker movement, if at the cost of a lot of tinkering to just get the thing to work. So some people just prefer to roll their own, figuring that starting from scratch means you get exactly what you want. And apparently what [Mike Rankin] wanted was a really, really small laser cutter.
The ESP32 Burninator, as [Mike] lovingly calls his creation, is small enough to be in danger of being misplaced accidentally. The stage relies on tiny stepper-actuated linear drives, available on the cheap from AliExpress. The entire mechanical structure is two PCBs — a vertical piece that holds the ESP32, an OLED display, the X-axis motor, and the driver for the laser, which comes from an old DVD burner; a smaller bottom board holds the Y-axis and the stage. “Stage” is actually a rather grand term for the postage-stamp-sized working area of this cutter, but the video below shows that it does indeed cut black paper.
The cuts are a bit wonky, but this is surely to be expected given the running gear, and we like it regardless. It sort of reminds us of that resin 3D-printer small enough to fit in a Christmas ornament that [Sean Hodgins] did a while back. We’d suggest not trying to hang this on a tree, though.
The Nintendo GameCube was the first console from Big N with disc-based media. Gone were the cartridges that were absurdly expensive to manufacture. In theory games could be cheaper (yeah, right), and would hold more textures, pictures, and video. Around the time the GameCube hit shelves, your basic home computer started getting DVD burners, and you could walk into Circuit City and buy those tiny little DVD-Rs. But you couldn’t do it. You couldn’t burn GameCube games, at least without advanced soldering skills.
One company did. Datel, a British company that produced the Action Replay, the ‘Game Genie of the GameCube’ figured out how to get around the GameCube’s disc protection. Not only that, but in a decade and a half since the Action Replay came to market, no one has managed to copy their methods. In a fascinating video, [Nathan] takes us around the disc to see how this disc protection scheme actually worked, and how to exploit it to load homebrew games from an SD card.
The Nintendo GameCube disc format is almost, but not quite, the same as a DVD format. On (nearly) every DVD, and almost every GameCube disc, there’s a ‘barcode’ of sorts on the inside of the optical tracks. This burst cutting area (BCA) is unique to every copy that comes off a single master. Additionally, this BCA can only be cut with a YAG laser that’s significantly more powerful than the laser diode in a DVD writer.
But the Action Replay disc from Datel didn’t have this BCA. Why not? The BCA effectively writes over the pits and lands in the first blocks of data in a DVD. Since the BCA is written over data that is already there, you can just encode whatever data the BCA should hold into the raw data of the pits and lands. It’s a brilliant technique that allows consumer equipment to create the Action Replay disc. But surprisingly, this technique wasn’t popularized with the GameCube homebrew scene.
Not that it really mattered, anyway; modchips existed, and with the SD to Memory Card adapter you could run homebrew works without having to burn a disc. That’s exactly what [Nathan] did with his GameCube setup, you can check out the video below.
After a year away from YouTube, the ever-energetic [Styropyro] has returned with whiteboard in hand to remind us just how little we actually know about lasers. In the last month he’s really hit the ground running with plenty of new content, but one video of his particularly stands out: a practical demonstration of laser levitation. Even better, unlike most of his projects, it looks like we can replicate this one without killing ourselves or burning our house down!
For those unaware, laser levitation is probably as close as we’ll get to Star Trek-style tractor beams in our lifetimes. In fact, the NASA Innovative Advanced Concepts program has been examining using the technology for capturing small particles in space, since it would allow sample collection without the risk of physical contamination. While the demonstration [Styropyro] performs lacks the “tractor” part of the equation (in other word’s, there’s no way to move the particle along the length of the beam) it does make us hopeful that this type of technology is not completely outside the reach of our home labs.
The trick seems to be with the focus of the laser beam itself. Your average laser pointer just doesn’t have the appropriate beam for this kind of work, but with a diode pulled from a DVD burner and a driver circuit made from parts out of the junk bin, the effect can be demonstrated very easily as long as you can keep the air in the room extremely still. Of course, what you’re trying to pick up is also very important, [Styropyro] has found that synthetic diamond powder works exceptionally well for this experiment. At about $1.60 a gram, it won’t break the bank either.
So how does it work? With a few trips to the aforementioned white board, Professor Pyro explains that the effect we’re seeing is actually electromagnetic. If the particle you want to levitate is small enough it will become polarized by the light, which is in itself an electromagnetic wave. Once you’ve got your mind wrapped around that, it logically follows that the levitating particle will experience the Lorentz force. Long story short, the particle is suspended in the air for the same reason that a projectile is ejected from a rail gun: if you’ve got enough power and the mass of the object is low enough, there will be an observable force.
