Having Linux on so many devices is both a blessing and a curse. Sure, it is great that you can hack on things and modify them or even totally repurpose them. But it also means you have a fleet of Linux devices you have to manage and keep track of.
My current “main” 3D printer is a Flashforge AD5X: a nice, cheap machine that does four colors with the purge/exchange method. It sort of runs Klipper. I say sort of because Flashforge has Klipper running on a Linux host in the box, but it is massively crippled and modified. I’m sure it works for most folks. I’m also sure that if you know nothing about Linux, Klipper, or 3D printing, the experience is probably better thanks to all the cloud point-and-click interfaces. But, of course, I check none of those boxes.
I’ve had the printer for probably a year or more. Almost immediately, I put a “mod” on the printer to give it a more true Klipper interface and gave me things like shell access. There are several that I think will do this, but I used Zmod, which doesn’t totally replace the printer’s firmware; it just sort of patches it and extends it. You can easily bypass or even remove it and go back to the stock printer, although I would not want to.
In my case, the issue was a printer, but the same idea might apply to any embedded Linux system, from a router to a thermostat. Sure, it runs Linux, but is it Linux you can change?
The Problem
The Flashforge firmware and Zmod both will run on the AD5X’s little sister, the AD5M. However, the AD5M has a significantly less capable processor board than the AD5X. That means that Linux on the boxes is very stripped down. From Flashforge’s point of view, no one should be in the Linux OS anyway, and the author of Zmod probably figures every byte used is a byte taken away from the user or other advanced Zmod features.
It may seem like a first-world problem, but there were two things that irked me about the printer’s Linux. There was no less or more command for poking around files. There was also only vi as an editor. I did a few hacks to make myself happy. I wrote a pager in shell script, for example. I would try to remember to use my desktop emacs and tramp to edit files on the box. But it was a shame that there were some very basic tools lacking. Besides that, even the tools that were there like ls lacked help commands in case you want some strange option you can’t remember.
No Install
To save space, the printer doesn’t really have programs like ls, cat, and grep. Instead, it has a single busybox executable. This is common on small systems. You get one copy of the libraries and a single executable that will do all the work you need. You can invoke, for example, grep by running “busybox grep” or, if you make a symlink to busybox named grep, the user may never realize that you don’t really have grep installed.
However, busybox has to be built. You can’t easily install packages to it. So I could just run some package manager and install less or anything else. My plan was to produce a new busybox package myself to supply at least the missing commands and maybe some of the more basic ones, too. How hard could it be?
Continue reading “Putting Some Zig In A Linux-Based 3D Printer”
A few years ago, France introduced a mandatory repairability score for consumer goods like laptops and tablets. It involves five criteria that range from documentation and availability of spare parts to ease of disassembly, with the manufacturer using a government-provided checklist to determine their score.
