The Unreasonable Power Density Of Lithium-Ion

We’re all used to it by now, but I’d just like to reflect on how insanely power-packed lithium ion batteries are, and everything that’s afforded us. I’m trying to think of a gadget, a hobby, or nearly anything in my house that’s not touched by the battery chemistry.

I’m looking at my portable wireless keyboard in front of me, with a LiPo pack inside. Oddly enough, I’m charging it with a LiPo-based power bank, simply because the cable to the nearest USB-C adapter is too short. A gaming console, cell phone, and a DSLR camera are all within arms reach and powered with lithium.

It’s not just consumer stuff either. I fly FPV quads and airplanes for fun when I can, and of course those are made entirely possible by the combination of smaller brushless DC motors and their drivers, and the high-power-density LiPo packs that power them. For field recharging, I have a huge self-made LiIon pack that can keep them all in the air all day. These days, LiPo and LiIon tech is the heart of hacker projects big and small. Heck, we even powered this year’s Hackaday Supercon badge with a LiPo that allowed it to run all weekend on a charge for many folks, where in the past swapping out AAs during the event was commonplace.

The application that still blows my mind is that we recently got a solar installation on our roof, which means a huge LiFePo battery in the basement. And while it’s one thing to power noisy little quads on the battery tech, it somehow seems another to power our entire house, for multiple hours per day, from a battery. Granted it’s not a couple of AAA cells in a little black plastic box, but it’s simply amazing to run a washing machine, the fridge, the stove, and even the heating off of what amounts to a battery pack.

Of course, I’m aware of the costs of producing the cells, both in terms of money and the environmental damage. It’s not a free lunch, and I’m looking forward to both cleaner and cheaper energy storage chemistries in the future. But for now, I’m still in awe of the many options that lithium-based battery chemistry has brought us. May your pillows remain non-spicy!

Resin Injection CRT Cataract Surgery On Macintosh Monitor

Nothing lasts forever, but you’d think the leaded-glass face of a CRT would not be a place you’re likely to see Father Time causing failures. Alas, the particle accelerators we all lovingly stared at were very often not unitary pieces of glass: in case of implosion, safety glass was glued onto the front of the CRT. That glue will inevitably fail, as happened to the 20″ Mac-branded Triniton [Epictronics] had with a PowerPC 6100 that needed a few other repairs.

His version of cataract surgery was the most interesting. Usually cataracts are an issue for much older CRTs than the 90s-era Macintosh display featured here, but this particular display was literally pulled out of the trash and not stored well before that, so that’s probably what accounts for its accelerated aging. Usually what people do with CRT Cataracts is use heat to remove the safety glass and failing adhesive. [Epictronics] has a safer technique, however: inject fresh adhesive into the gap that’s forming around the edge of the display.

With a syringe and UV cure resin, he slowly and laboriously goes around the edge of the display to fill in the bubbles that can be reached. Luckily, the delamination on this CRT doesn’t extend very far beyond the edges, so a standard syringe tip could reach all the problem areas.

It looks good now, but if it doesn’t hold, [Epictronics] points out he can still remove the glass with the traditional hot-air technique. We hope it holds up; this is a nice technique to try if you have a CRT with the early stages of cataract delamination. For future reference, it took about one milliliter of resin to fill each square centimeter of affected area, which implies the cataract gap is quite small indeed.

Having repaired the monitor by about fifteen minutes into the video, [Epictronics] spends the remaining seventeen minutes getting the Mac running with its original CD-ROM drive (that needed recapped) and a DOS compatibility card.

We’ve featured [Epictronics] repairs here before, like when he tore down and rebuilt an IBM Model F keyboard. 

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3D Printed Clock Just Taps It In

The famous cuckoo clock, with its moving, chirping mechanical bird indicating various divisions of time, has been around since at least the 1600s. The most famous of them come from the Black Forest area of Germany, and are still being made worldwide even today. Other clocks with different themes take their inspiration from the standard bird-based clocks from history, and thanks to modern 3D printing and other technologies we can make clocks with almost any type of hour indicator we’d like with relative ease like [Jason]’s golf clock.

While the timekeeping mechanism is a fairly standard analog clock, the hour indicator mechanism in this build is a small figure which putts a golf ball into a hole once every hour. It uses an ESP32-C3 at its core, which controls a pair of servos. One controls the miniature golfer, and the other lifts the ball up into position on the green at the appointed time. Once the ball is in place, the figure rotates, striking the ball towards the hole. Although it looks almost like the ball is guided by a magnet of some sort at first glance, the ball naturally finds its way into the hole by the topography of the green alone.

Almost all of the parts in this build are 3D printed, including the green, the golfer, the frame, and a number of the servo components. There’s also a small sensor that detects if the ball has actually made it into the hole and back to the lifting mechanism, and to that end there’s also a number of configurations that can be made in the software to ensure that the servos controlling everything all work together to putt the ball properly.

While not a cuckoo clock in the strict sense, we always appreciate a unique clock around here, but if you demand your clocks have ideological purity we’ll point you to this cuckoo clock built into a wristwatch.

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Portable CRT TV Becomes Retro Cyberdeck

These days, it’s pretty easy to slap together a single-board computer and a cheap LCD screen to whip up a cool cyberdeck fast. But what if you wanna go more retro? [Manu] found a portable TV straight out of the original Blade Runner film, and decided this would be the perfect base for a cyberdeck rocking a whole-ass CRT screen.

The build started with a Panasonic TR-545 television. Back in the day, it took many large batteries to power this thing up—no surprise given how power hungry CRTs are. This gave [Manu] a neat opportunity to sneak all the new cyberdeck hardware into the original battery tray, including a new lithium-ion battery pack that is much more compact than the original. A Raspberry Pi 5 is running the show, computer-wise, and it’s hooked up to an HDMI RF modulator that allows the video output signal to be hooked up to the TV’s original antenna input. It’s not the cleanest way to go, but it allowed [Manu] to make the mod entirely reversible. All the new hardware slots neatly into the repurposed battery tray, and can be removed quite easily without damage to this vintage specimen. Even the keyboard fits nicely into the setup, as [Manu] was able to find a suitable 60% layout foldable unit right off the shelf.

Check out the slide deck for more details on the build, but be warned—it’s a 241 MB PDF. Bonus points if you calculate what that would cost to store on a hard drive in 1979 when the Panasonic TR-545 was on the market. We’ve seen a similar build before, too, with a classic black & white Magnavox unit. If you like squinting at a tiny blurry screen, a CRT cyberdeck is absolutely the way to go. Just be warned that the other screenwriters at your local coffee shop will be more interested in your hardware than whatever you’re actually working on. Good luck with your next pitch all the same. Video after the break.

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Slug Algorithm For On-GPU Rendering Of Fonts With Bézier Curves Now In Public Domain

The Slug Algorithm has been around for a decade now, mostly quietly rendering fonts and later entire GUIs using Bézier curves directly on the GPU for games and other types of software, but due to its proprietary nature it didn’t see much adoption outside of commercial settings. This has now changed with its author, [Eric Lengyel], releasing it to the public domain without any limitations.

Originally [Eric] had received a software patent in 2019 for the algorithm that would have prevented anyone else from implementing it until the patent’s expiration in 2038. Since 2016 [Eric] and his business have however had in his eyes sufficient benefit from the patent, making it unnecessary to hold on to it any longer and retain such exclusivity.

To help anyone with implementing their own version of the algorithm, there is a GitHub repository containing reference shader implementations with plenty of inline comments that should help anyone with some shader experience get started.

Although pretty niche in the eyes of the average person, the benefits of using on-GPU rendering of elements like fonts are obvious in terms of rendering optimization. With this change open source rendering engines for games and more can finally also use it as well.

Thanks to [Footleg] for the tip.

Conway’s Game Of Life With Physical Buttons

Conway’s Game of Life excels in its simplicity, creating a cellular automaton on a 2D grid where each cell obeys a set of very simple rules that determine whether a cell is ‘alive’ or ‘dead’. After setting an initial condition the ‘game’ then evolves naturally from there, creating an endless series of patterns as a simplified form of bacterial evolution. Of course, setting an initial state and then watching cells light up or fade away seems like a natural fit for light-up buttons. After struggling with intrusive thoughts related to such a project for a while, [Michal Zalewski] finally gave in, creating a pretty amazing looking result.

Although there is no set size for the game board, [Michal] was constrained by his budget for the selected NKK JB15LPF-JF tactile buttons, resulting in a 17×17 matrix. That’s 289 buttons, for those keeping score, which comes down to over $1,000 over at e.g. Digikey even with quantity-based pricing. Add to this the custom PCB and a Microchip AVR128DA64 squeezed in a corner of said PCB to run the whole show and it’s quite the investment.

Finishing up the PCB, driving the lights is done with a duty cycle as the matrix is scanned along with detecting inputs in a similar manner. This required the addition of MOSFETs and transistors, the details of which can be found in the downloadable project files, along with the firmware source code. In the article a video of the board in action can be watched, allowing one to admire the very pretty wooden enclosure as well.

How Long Can A Quadcopter Drone Fly On Just Solar?

The final second prototype flying. (Credit: Luke Maximo Bell, YouTube)
The final second prototype flying. (Credit: Luke Maximo Bell, YouTube)

The dream of fully powering everything from aircraft to cars on just the power generated from solar panels attached to the machine remains a tempting one, but always seems to require some serious engineering including putting the machine on a crash diet. The quadcopter that [Luke Maximo Bell] tried to fly off just solar power is a good case in point, as the first attempt crashed after three minutes and wrecked its solar panels. Now he’s back with a second attempt that ought to stay airborne for as long as the sun is shining.

Among the flaws with the first prototype were poor support for the very thin and fragile PV panels, requiring much better support on the carbon fiber frame of the drone. To support the very large solar array, the first drone’s arms were made to be very long, but this interfered with maneuvering, so the second version got trimmed down and the array raised above the frame. This saved 70 grams of weight from the shortened tubs, which could then be added to the new panel supports.

After an initial test flight resulted in a crash when the PV output dropped, the need for a small battery buffer was clear, so this was added, along with a reduction of the array to 4×7 panels to get the same 20V as the battery. The array also had to be reinforced, as the thin array was very wobbly in addition to making it impossible to fly with any significant wind.

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