CNC On The Desktop Hack Chat

August 24, 2020 by Dan Maloney 6 Comments

Join us on Wednesday, August 26 at noon Pacific for the CNC on the Desktop Hack Chat with Matt Hertel and John Allwine!

Once limited to multi-million dollar machines on the floors of cavernous factories, CNC technology has moved so far downscale in terms of machine size that it’s often easy to lose track of where it pops up. Everything from 3D-printers to laser engravers use computer numeric control to move a tool to some point in three-dimensional space, and do it with unmatched precision and reproducibility.

CNC has gotten so pervasive that chances are pretty good that there’s a CNC machine of some sort pretty close to everyone reading this, with many of those machines being homebrew designs. That’s the backstory of Pocket NC, a company that was literally started in a one-bedroom apartment in 2011 by Matt and Michelle Hertel. After a successful Kickstarter that delivered 100 of their flagship five-axis desktop CNC mills to backers, they geared up for production and now turn out affordable machine tools for the masses. We’ve even seen some very complex parts made on these mills show up in projects we’ve featured.

For this Hack Chat, we’ll be joined by Pocket NC CTO and co-founder Matt Hertel and John Allwine, who recently joined the company as Principal Software Engineer. We’ll discuss not only Pocket NC’s success and future plans, but the desktop CNC landscape in general. Drop by with your questions regarding both the hardware and the software side of CNC, about turning an idea into a business, and where the CNC world and next-generation manufacturing will be heading in the future.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, August 26 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Open And Sustainable Engineering Hack Chat

August 17, 2020 by Dan Maloney No comments

Join us on Wednesday, August 19 at noon Pacific for the Open and Sustainable Engineering Hack Chat with Joshua Pearce!

Since the first of our hominid ancestors learned to pick up a rock and make it into a tool, we humans have been using our engineering skills to change the world. For most of the 2 million or so years since that first technological leap, natural materials like stone and wood were the focus of our engineering projects, and except for a few tantalizing remnants, most of what was built has returned to the Earth whence it came.

Then we discovered other materials; we learned to free metals from rocks and how to harvest the fossilized hydrocarbon remains of ancient plants. Iron, aluminum, plastic, and silicon became our stock in trade, and the planet is now layered so thick with these materials and the byproducts of harvesting them that a new geological epoch, the Anthropocene Epoch, has been proposed to cover this time of human activity and its impact on the geological record.

But if we humans are clever enough to make such an impact, we should be clever enough to think our way out of the mess, and wise enough to see the need. That’s where the efforts of Dr. Pearce’s research at the Michigan Tech Open Sustainability Technology (MOST) lab are focused. Dr. Pearce envisions a sustainable future powered by pervasive solar photovoltaic systems and using open-source technologies like 3D printing to drive new models for manufacturing. We’ve recently seen interesting work from his lab, like this grinder that makes custom compression screws for plastic recycling. The MOST page on Hackaday.io is filled with other great examples of the technology that supports their mission, from low-cost environmental testing instruments to 3D-printable microfluidics.

Dr. Pearce will join us on the Hack Chat to talk about open and sustainable engineering. Be sure to stop by with your questions and to find out what you can do to engineer a brighter future, starting right in your own shop.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, August 19 at 12:00 PM Pacific time. If time zones baffle you as much as us, we have a handy time zone converter.

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IoT For Agriculture Hack Chat With Akiba

May 13, 2019 by Dan Maloney 3 Comments

Join us Wednesday at 5:00 PM Pacific time for the IoT and Agriculture Hack Chat with Akiba!

Note the different time than our usual Hack Chat slot! Akiba willi be joining us from Japan.

No matter what your feelings are about the current state of the world, you can’t escape the fact that 7.7 billion humans need to be fed every day. That means a lot of crops to grow and harvest and a lot of animals to take care of and bring to market. And like anything else, technology can make that job easier and more productive.

To test concepts at the interface between technology and agriculture, Akiba has developed HackerFarm, a combination of homestead, hackerspace, and small farm in Japan. It’s a place where hackers with agriculture-related projects can come to test ideas and collaborate with other people trying to solve the problems of a hungry world by experimenting on an approachable scale with open-source technology.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, May 15 at 5:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Innovative Bird Feeder Design Recycles Recycling’s Garbage

May 2, 2019 by Donald Papp 17 Comments

Recycling beverage cartons isn’t 100% efficient. The process yields some unusable garbage as a byproduct. Why? Because containers like juice boxes are mostly paper, but also contain plastic and aluminum. The recycling process recovers the paper fibers for re-use, but what’s left after that is a mixture of plastic rejects and other bits that aren’t good for anything other than an incinerator or a landfill. Until now, anyway!

It turns out it is in fact possible to turn such reject material into a product that can be injection-molded, as shown here with [Stefan Lugtigheid]’s SAM bird feeder design. The feeder is not just made from 100% recycled materials, it’s made from the garbage of the recycling process — material that would otherwise be considered worthless. Even better, the feeder design has only the one piece. The two halves are identical, which reduces part count and simplifies assembly.

[Stefan] makes it clear that the process isn’t without its quirks. Just because it can be injection-molded doesn’t mean it works or acts the same as regular plastic. Nevertheless, the SAM birdfeeder demonstrates that it can definitely be put to practical use. We’ve seen creative reprocessing of PET bottles and sheet stock made from 3D printed trash, but recycling the garbage that comes from recycling drink cartons is some next-level stuff, for sure.

Growing Your Own Insulation

November 21, 2018 by Bryan Cockfield 45 Comments

The latest craze in revolutionary materials science is no longer some carbon nanotube, a new mysterious alloy, or biodegradeable plastic. It seems as though a lot of new developments are coming out of the biology world, specifically from mycologists who study fungi. While the jury’s still out on whether or not it’s possible to use fungi to build a decent Star Trek series, researchers have in fact been able to use certain kinds of it to build high-performing insulation.

The insulation is made of the part of the fungus called the mycelium, rather than its more familiar-looking fruiting body. The mycelium is a strand-like structure of fungus which grows through materials in order to digest them. This could be mulch, fruit, logs, straw, crude oil, or even live insects, and you might have noticed it because it’s often white and fuzzy-looking. The particular type of mycelium used here is extremely resistant to changes in temperature so is ideal for making insulation. As a bonus, it can be grown, not manufactured, and can use biological waste products as a growing medium. Further, it can grow to fit the space it’s given, and it is much less environmentally harmful than existing forms of insulation.

As far as performance is concerned, a reporter from the BBC tested it in an interesting video involving a frozen chocolate bar and a blowtorch, discovering also that the insulation is relatively flame-retardant. Besides insulation, though, there are many more atypical uses of fungi that have been discovered recently including pest control and ethanol creation. They can also be used to create self-healing concrete.

Thanks to [Michael] for the tip!

Photo of fungal mycelium: Tobi Kellner [CC BY-SA 3.0]

Getting The Lead Out Of Lithium Battery Recycling

July 16, 2018 by Dan Maloney 74 Comments

When that fateful morning comes that your car no longer roars to life with a quick twist of the key, but rather groans its displeasure at the sad state of your ride’s electrical system, your course is clear: you need a new battery. Whether you do it yourself or – perish the thought – farm out the job to someone else, the end result is the same. You get a spanking new lead-acid battery, and the old one is whisked away to be ground up and turned into a new battery in a nearly perfect closed loop system.

Contrast this to what happens to the battery in your laptop when it finally gives up the ghost. Some of us will pop the pack open, find the likely one bad cell, and either fix the pack or repurpose the good cells. But most dead lithium-based battery packs are dropped in the regular trash, or placed in blue recycling bins with the best of intentions but generally end up in the landfill anyway.

Why the difference between lead and lithium batteries? What about these two seemingly similar technologies dictates why one battery can have 98% of its material recycled, while the other is cheaper to just toss? And what are the implications down the road, when battery packs from electric vehicles start to enter the waste stream in bulk?

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Fresh-Baked Plastic Tiles For All!

December 30, 2017 by James Hobson 46 Comments

Recycling aims to better the planet, but — taken into the hands of the individual — it can be a boon for one’s home by trading trash for building materials. [fokkejongerden], a student at the [Delft University of Technology] in the Netherlands, proposes one solution for all the plastic that passes through one’s dwelling by turning HDPE into tiles.

Collecting several HDPE containers — widely used and easy enough to process at home — [fokkejongerden] cleaned them thoroughly of their previous contents, and then mulched them with a food processor. An aluminium mold of the tile was then welded together making sure the sides were taller than the height of the tile. A second part was fabricated as a top piece to compress the tile into shape.

After preheating an oven to no hotter than 200 degrees Celsius, they lined the mold with parchment paper and baked the tile until shiny(90-120 minutes). The top piece was weighed down (clamping works too), compressing the tile until it cooled. A heat gun or a clothes iron did the trick to smooth out any rough edges.

Not only does [fokkejongerden]’s tiles give the recycler plenty of artistic freedom for creating their own mosaic floor, the real gem is the adaptable plastic recycling process for home use. For another method, check out this recycled, recycling factory that turns bottles in to rope and more! There’s even the potential for fueling your 3D printer.

[Via Instructables]