Retrotechtacular: Power Driven Articulated Dummy

If any of you have ever made a piece of clothing, you’ll know some of the challenges involved. Ensuring a decent and comfortable fit for the wearer, because few real people conform exactly to commercial sizes. It’s as much a matter of style as it is of practicality, because while ill-fitting clothing might be a sartorial fail, it’s hardly serious.

When the piece of clothing is a space suit though, it is a different matter. You are not so much making a piece of clothing as a habitat, and one that will operate in an environment in which a quick change to slip into something more comfortable is not possible. If you get it wrong at best your astronaut will be uncomfortable and at worst their life could be threatened.

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Apollo: The Alignment Optical Telescope

The Apollo program is a constant reminder that we just don’t need so much to get the job done. Sure it’s easier with today’s tools, but hard work can do it too. [Bill Hammack] elaborates on one such piece of engineering: The Alignment Optical Telescope.

The telescope was used to find the position of the Lunar Module in space so that its guidance computer could do the calculations needed to bring the module home. It does this using techniques that we’ve been using for centuries on land and still use today in space; although now it’s done with computer vision. It was used to align the craft to the stars. NASA used stars as the fixed reference points for the coordinate system used to locate objects in space. But how was this accomplished with great precision?

The alignment optical telescope did this by measuring two unknowns needed by the guidance computer. The astronaut would find the first value by pointing the telescope in the general area necessary to establish a reading, then rotate the first reticle (a horizontal line) on the telescope until it touched the correct star. A ring assembly was then adjusted, moving an Archimedes spiral etched onto the viewfinder. When the spiral touches the star you can read the second value, established by how far the ring has been rotated.

If you’ve ever seen the Lunar Module in person, your first impression might be to giggle a bit at how crude it is. The truth is that much of that crudeness was hard fought to achieve. They needed the simplest, lightest, and most reliable assembly the world had ever constructed. As [Bill Hammack] states at the end of the video, breaking the complicated tool usually used into two simple dials is an amazing engineering achievement.

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Bombing The Sky For The Sake Of Radio

If you are familiar with radio propagation you’ll know that radio waves do not naturally bend around the earth. Like light and indeed all electromagnetic radiation if they are given a free space they will travel in a straight line.

At very high frequencies this means that in normal circumstances once a receiver moves over the horizon from a transmitter that’s it, you’re out of range and there can be no communication. But at lower frequencies this is not the case. As you move through the lower end of the VHF into the HF (Short Wave) portion of the spectrum and below, the radio signal routinely travels far further than the horizon, and at the lower HF frequencies it starts to reach other continents, even as far as the other side of the world.

Of course, we haven’t changed the Laws Of Physics. Mr. Scott’s famous maxim still stands. Radio waves at these frequencies are being reflected, from ionised portions of the atmosphere and from the ground, sometimes in multiple “hops”. The science of this mechanism has been the subject of over a hundred years of exploration and will no doubt be for hundreds more, for the atmosphere is an unreliable boiling soup of gasses rather than a predictable mirror for your radio waves.

Radio amateurs have turned pushing the atmosphere to its limits into a fine art, but what if you would prefer to be able to rely on it? The US military has an interest in reliable HF communications as well as in evening out the effects of solar wind on the ionisation of the atmosphere, and has announced a research program involving bombing the upper atmosphere with plasma launched from cubesats. Metal ions will be created from both chemical reactions and by small explosions, and their results on the atmosphere will be studied.

Of course, this isn’t the first time the upper atmosphere has been ionised in military experiments. Both the USA and the USSR exploded nuclear weapons  at these altitudes before the cessation of atmospheric nuclear testing, and more recently have directed high power radio waves with the aim of ionising the upper atmosphere. You may have heard of the USA’s HAARP project in Alaska, but Russia’s Sura Ionospheric Heating Facility near Nizhniy Novgorod has been used for similar work. It remains to be seen whether these latest experiments will meet with success, but we’re sure they won’t be the last of their kind.

We’ve looked at radio propagation in the past with this handy primer, and we’ve also featured a military use of atmospheric reflection with over-the-horizon radar.

Fishbowl Starfish Prime upper atmosphere nuclear test image via Los Alamos National Laboratory. As an image created by an officer or employee of the United States government as part of their official duties this image is in the public domain.

HTC Vive Gives Autonomous Robots Direction

The HTC Vive is a virtual reality system designed to work with Steam VR. The system seeks to go beyond just a headset in order to make an entire room a virtual reality environment by using two base stations that track the headset and controller in space. The hardware is very exciting because of the potential to expand gaming and other VR experiences, but it’s already showing significant potential for hackers as well — in this case with robotics location and navigation.

Autonomous robots generally utilize one of two basic approaches for locating themselves: onboard sensors and mapping to see the world around it (like how you’d get your bearings while hiking), or sensors in the room which tell the robot where it is (similar to your GPS telling you where you are in the city). Each method has its strengths and weaknesses, of course. Onboard sensors are traditionally expensive if you need very accurate position data, and GPS location data is far too inaccurate to be of use on a smaller scale than city streets.

[Limor] immediately saw the potential in the HTC Vive to solve this problem, at least for indoor applications. Using the Vive Lighthouse base stations, he’s able to locate the system’s controller in 3D space to within 0.3mm. He’s then able to use this data on a Linux system and integrate it into ROS (Robot Operating System). [Limor] hasn’t yet built a robot to utilize this approach, but the significant cost savings ($800 for a complete Vive, but only the Lighthouses and controller are needed) is sure to make this a desirable option for a lot of robot builders. And, as we’ve seen, integrating the Vive hardware with DIY electronics should be entirely possible.

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Commanding Kerbals With A Physical Interface

Kerbal Space Program will have you hurling little green men into the wastes of outer space, landing expended boosters back on the launchpad, and using resources on the fourth planet from the Sun to bring a crew back home. Kerbal is the greatest space simulator ever created, teaches orbital mechanics better than the Air Force textbook, but it is missing one thing: switches and blinky LEDs.

[SgtNoodle] felt this severe oversight by the creators of Kerbal could be remedied by building his Kerbal Control Panel, which adds physical buttons, switches, and a real 6-axis joystick for roleplaying as an Apollo astronaut.

The star of this build is the custom six-axis joystick, used for translation control when docking, maneuvering, or simply puttering around in space. Four axis joysticks are easy, but to move forward and backward, [SgtNoodle] replaced the shaft of a normal arcade joystick with a carriage bolt, added a washer on one end, and used two limit switches to give this MDF cockpit Z+ and Z- control.

The rest of the build is equally well detailed, with a CNC’d front panel, toggle switches and missile switch covers, with everything connected to an Arduino Mega. This Arduino interfaces the switches to the game with the kRPC mod, which creates a script-driven interface to the game. So, toggling the landing gear switch, for instance, triggers a script which interfaces with KSP to lower your landing gear prior to a nice, safe landing. Or, more likely, a terrifying crash.

Star Track: A Lesson in Positional Astronomy With Lasers

[gocivici] threatened us with a tutorial on positional astronomy when we started reading his tutorial on a Arduino Powered Star Pointer and he delivered. We’d pick him to help us take the One Ring to Mordor; we’d never get lost and his threat-delivery-rate makes him less likely to pull a Boromir.

As we mentioned he starts off with a really succinct and well written tutorial on celestial coordinates that antiquity would have killed to have. If we were writing a bit of code to do our own positional astronomy system, this is the tab we’d have open. Incidentally, that’s exactly what he encourages those who have followed the tutorial to do.

The star pointer itself is a high powered green laser pointer (battery powered), 3D printed parts, and an amalgam of fourteen dollars of Chinese tech cruft. The project uses two Arduino clones to process serial commands and manage two 28byj-48 stepper motors. The 2nd Arduino clone was purely to supplement the digital pins of the first; we paused a bit at that, but then we realized that import arduinos have gotten so cheap they probably are more affordable than an I2C breakout board or stepper driver these days. The body was designed with a mixture of Tinkercad and something we’d not heard of, OpenJsCAD.

Once it’s all assembled and tested the only thing left to do is go outside with your contraption. After making sure that you’ve followed all the local regulations for not pointing lasers at airplanes, point the laser at the north star. After that you can plug in any star coordinate and the laser will swing towards it and track its location in the sky. Pretty cool.

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3D Printer Enclosure Is Pleasant On The Eyes And Ears

There’s a lot going on in the 3D printing world. Huge printing beds, unique materials like concrete, and more accessible, inexpensive printers for us regular folk. The only thing that’s often overlooked with these smaller printers is the ruckus that they can make. The sounds of all those motors can get tiresome after a while, which was likely the inspiration for [Fabien]’s home 3D printer workstation. (Google Translate from French)
After acquiring a new printer, [Fabien] needed a place to put it and created his own piece of furniture for it. The stand is made out of spruce and is lined with insulation. He uses a combination of cork, foam, and recycled rubber tile to help with heat, sound, and vibration respectively. Don’t worry, though, he did install a ventilation system for the fumes! After the printer housing is squared away, he place a webcam inside so that the user can monitor the print without disturbing it. Everything, including the current print, is managed with a computer on the top of the cabinet.
Having a good workspace is just as important as having a quality tool, and [Fabien] has certainly accomplished that for his new 3D printer. There have been a lot of good workspace builds over the years, too, including electronics labs in a portable box and this masterpiece workbench. If you’ve ever experienced the frustration of working in an area that wasn’t designed for the task at hand, you’ll easily be able to appreciate any of these custom solutions.