Hand Cranked Generator Charges Supercaps, Starts Car

Pity the lowly lead-acid battery. A century of use as the go-to method for storing enough electrons to spin the starter motor of a car engine has endeared it to few.  Will newer technology supplant that heavy, toxic, and corrosive black box under your hood? If this supercapacitor boost box is any indication, then we’d say lead-acid’s days are numbered.

To be fair, we’ll bet that number is still pretty big. It takes a lot to displace a tried and true technology, especially for something as optimized as the lead-acid battery. But [lasersaber]’s build shows just how far capacitive storage has come from the days when supercaps were relegated to keeping your PC’s clock running. With six commercial 400F caps and a custom-built balance board, the bank takes a charge from a cheap 24V hand generator. The output is either to a heavy-duty lighter socket or some automotive-style lugs, and the whole thing is housed in a simple box partially constructed using energy stored in the bank. Can the supercaps start a car? Stay tuned after the break for the answer.

Although we’ve seen supercaps replace a motorcycle battery before, we’re a little disappointed that the caps used here only have a 1500-hour life – lead-acid wins that fight hands down. But this one gives us lots of ideas for future builds, and we’re heartened by the fact that the supercaps for this build ring up to less than $70.

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Paper Thin Conductors

Swedish scientists have created something they call power paper by using nanocellulose and a conductive polymer. The paper is highly conductive and has applications in supercapacitor technology and printed electronics.

The paper, technically called NFC-PEDOT paper, combines high conductivity and compatibility with conventional paper handling machines that could lead to less expensive manufacturing. The team used the material to create supercapacitors (up to 2F) as well as FET-like transistors known as OECTs (Organic Electrochemical Transistors).

Admittedly, the supercapacitor prototype didn’t look very practical (as they dunked it in a beaker full of potassium chloride). The black-colored paper is relatively conductive (42,000 S/m at 20 degrees C), at least for a paper. As a point of reference, silicon is about 1,000 S/m and iron conducts at about 10,000,000 S/m.

What can we do with NFC-PEDOT? Time will tell. We couldn’t help but wonder, however, if paper-based 3D printing couldn’t be adapted to use paper as an insulator or dielectric, foil as a conductor, and something like this material to build resistive elements. After all, we’ve seen something similar using foil and paper before.

Home Brew Supercapacitor Whipped Up In The Kitchen

[Taavi] has a problem – a wonky alarm clock is causing him to repeatedly miss his chemistry class. His solution? Outfit his clock radio with a supercapacitor, of course! But not just any supercapacitor – a home-brew 400 Farad supercap in a Tic Tac container (YouTube video in Estonian with English subtitles.)

[Taavi] turns out to be quite a resourceful lad with his build. A bit of hardware cloth and some stainless steel from a scouring pad form a support for the porous carbon electrode, made by mixing crushed activated charcoal with epoxy and squeezing them in a field-expedient press. We’ll bet his roommates weren’t too keen with the way he harvested materials for the press from the kitchen table, nor were they likely thrilled with what he did to the coffee grinder, but science isn’t about the “why?”; it’s about the “why not?” Electrodes are sandwiched with a dielectric made from polypropylene shade cloth, squeezed into a Tic Tac container, and filled with drain cleaner for the electrolyte. A quick bit of charging circuitry, and [Taavi] doesn’t have to sweat that tardy slip anymore.

The video is part of a series of 111 chemistry lessons developed by the chemistry faculty of the University of Tartu in Estonia. The list of experiments is impressive, and a lot of the teaser stills show impressively exothermic reactions, like the reduction of lead oxide with aluminum to get metallic lead or what happens when rubidium and water get together. Some of this is serious “do not try this at home” stuff, but there’s no denying the appeal of watching stuff blow up.

As for [Taavi]’s supercap, we’ve seen a few applications for them before, like this hybrid scooter. [Taavi] may also want to earn points for Tic Tac hacks by pairing his supercapacitor with this Tic Tac clock.

[Thanks, Lloyd!]

Self Powered Camera Powers Itself

Cameras sense light to create images, and solar cells turn light into energy. Why not mash the two together and create a self-powered camera?

The Computer Vision Laboratory at Columbia built this unique camera, which harvests power from its photodiode sensors. These photodiodes also act as an array of pixels that can recover an image. The result is a black and white video camera that needs no external power supply.

The energy harvester circuit charges up a supercap that provides power to the system. The frame rate of the camera is limited by the energy that can be harvested: higher frame rates require more juice. For this reason, the team developed an algorithm that varies the frame rate based on available energy.

The MC13226V microcontroller that was used for this build features an internal 2.4 GHz radio. The group mentions wireless functionality as a possibility feature in the future, which would make for a completely untethered, battery free camera.

Replacing the Lead in a Motorcycle Battery with Supercaps

[Raphael] has a motorcycle he’s constantly working on, and for him that means replacing the battery occasionally. Tired of the lead-acid batteries that have been used for 100 years now, he took a look at some of the alternatives, namely lithium and the much cooler supercapacitor option. A trip to the local electronics distributor, and [Raphael] had a new supercapacitor battery for his bike, and hopefully he’ll never need to buy another chunk of lead again.

The battery pack is built from six 2.7V, 350F caps, a few connectors, and a handful of diodes. These are lashed together with rubber bands to form a 16V, 58F capacitor that makes for a great stand-in for a chunk of lead or a potentially puffy lithium battery.

[Raphael] put up a walkthrough video of his battery pack where he shows off the enclosure – an old, empty lead acid cell. He also goes through the back current protection and his method of balancing the supercaps with a few diodes.

Supercapacitors for the Raspberry Pi

As versatile as the Raspberry Pi is, it has a weakness when it needs to be able to shut down properly during a power outage, especially when handling data-sensitive or industrial applications. To solve this problem, [Pavol Sedlacek] has created a supercapacitor-based UPS specifically for the Raspberry Pi that gives it enough time to properly halt its processes and shut down if it detects a power failure.

The device is called the Juice4Halt. It uses a DC-DC converter to provide power to the Pi from the normal power supply and to charge the supercapacitors during normal operation. It is bidirectional, so in the event of a power failure it works in reverse to take power from the capacitors and feed it back to the Pi. A second DC-DC converter handles power from an external power supply.

A side effect of using supercapacitors as a UPS is that they can also help the Pi survive brownouts. The project site has an incredible amount of detail about the functionality of the device, including circuit diagrams and the source code. We’ve seen other supercapacitor-based UPS units before but this particular one is much more robust and would be truly at home in any industrial or other sensitive setting.

Hackaday Links: April 27, 2014



The HackFFM hackerspace in Frankfurt finally got their CO2 laser up and running, and the folks there were looking for something to engrave. They realized the labels on IC packages are commonly laser engraved, so they made a DIP-sized Arduino. The pins are labelled just as they would be on an Arduino, and a few SMD components dead bugged onto the pins provide all the required circuitry. Video here.

A few years ago, we heard [David Mellis] built a DIY cell phone for an MIT Media Lab thingy. Apparently it’s making the blog rounds again thanks to the Raspi cell phone we featured yesterday. Here’s the Arduino cell phone again. Honestly we’d prefer the minimalist DIY Nokia inspired version.

The Raspberry Pi is now a form factor, with the HummingBoard, a Freescale i.MX6-powered clone, being released soon. There’s another form factor compatible platform out there, the Banana Pi, and you can actually buy it now. It’s an ARM A20 dual core running at 1GHz, Gig of RAM, and Gigabit Ethernet for about $60. That SATA port is really, really cool, too.

[Richard] has been working on a solar-powered sun jar this winter and now he’s done. The design uses two small solar panels to charge up two 500F (!) supercapacitors. There’s a very cool and very small supercap charging circuit in there, and unless this thing is placed in a very dark closet, it’ll probably keep running forever. Or until something breaks.

Here’s something awesome for the synth heads out there: it’s an analog modeling synthesizer currently on Indiegogo. Three DCOs, 18dB lowpass filter, 2 envelopes and an LFO, for all that classic Moog, Oberheim, and Roland goodness. It’s also pretty cheap at $120 USD. We really don’t get enough synth and musical builds here at Hackaday, so if you’re working on something, send it in.

A glass-based PCB? Sure. Here’s [Masataka Joei] put gold and silver on a piece of glass, masked off a few decorative shapes, and sandblasted the excess electrum away. [Masataka] is using it for jewelery, but the mind races once you realize you could solder stuff to it.