Goliath: One Drone To Rule Them All

June 20, 2014 by Adam Fabio 46 Comments

We see quadcopter projects all the time here on Hackaday, so it takes something special to get our attention. [Peter McCloud] has done just that with Goliath, a gas powered quadcopter he’s entered in The Hackaday Prize. By gas, we don’t mean a little glow fuel buzzer, We’re talking about a 30 horsepower V-twin lawnmower engine running good old-fashioned gasoline.

Multicopters powered by a single power source present a unique set of problems. Quadcopter propellers need to rotate in opposite directions to avoid the entire craft spinning due to torque action. With individual electric motors that’s as easy as swapping a couple of wires. Not so with a single rotating engine. [Peter] has accomplished this feat with a clever arrangement of single and double-sided belts.

Control is another issue. Generally, central powered multicopters use collective pitch, similar to a helicopter control system. [Peter] has decided to go with high-efficiency fixed pitch blades and a vane system for directional control. Much like hovercraft use vanes to steer, Goliath will use vanes to affect its attitude and yaw.

The propellers are works of art in their own right. [Peter] modeled the propellers in CAD using the principles of blade element theory, then used a Shopbot style CNC to carve them out of pink insulation foam. Styrofoam alone won’t withstand the 60 lbs each propeller will be supporting, so [Peter] plans to laminate the props in composite cloth. This is the similar to the way many full-scale helicopter rotor blades are assembled.

Goliath’s frame is constructed of Dexion style slotted steel angles, and we have to admit, at 240 lbs with engine, it seems like it’s going to be a heavy beast. Big enough to ride at least. Who knows… if the judges like it [Peter] may ride Goliath all the way to space!

The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

Super Simple Way To Re-use Plastic Bottles

June 20, 2014 by James Hobson 42 Comments

One of our tipsters just sent in a fascinatingly simple trick for re-using plastic bottles and turning them into useful plastic string. It’s in Russian but between the translated English subtitles and visual demonstration, it’s quite easy to understand.

YouTube DIY survivalist [Адвокат Егоров] makes a lot of really cool tutorial videos on anything from making knives, forming parts with heated PVC pipe, making rings out of coins, or even how to increase the yield of your potato farm (what?). In this one he shows us how to make a very simple jig using a small piece of aluminum extrusion which can slice a plastic bottle into long ribbons which can then be used for many different things.

The jig is adjustable and you can easily produce different widths of the ribbon with ease. Why would you want plastic ribbon? He uses it as twine for tying things (it’s very strong), as well as a grip for his tools — simply by wrapping it around the handle of something tightly, and then using a hot air gun, you can form it in place to create a plastic handle.

Again, the video is in Russian, but you can translate the subtitles — it kind of helps.

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Autonomous Balloon Popping

June 20, 2014 by Eric Evenchick 7 Comments

Taking on an autonomous vehicle challenge, [Randy] put together this drone which can locate and pop balloons. It’s been assembled for this year’s Sparkfun Autonomous Vehicle Competition, which will challenge entrants to locate and pop ~~99 luftbaloons~~ red balloons without human intervention.

The main controller for this robot is the Pixhawk, which runs a modified version of the ArduCopter firmware. These modifications enable the Pixhawk to receive commands from an Odroid U3 computer module. The Odroid uses a webcam to take images, and then processes them using OpenCV. It tries to locate large red objects and fly towards them.

The vision processing and control code on the Odroid was developed using MAVProxy and Drone API. This allows for all the custom code to be developed using Python.

The Sparkfun AVC takes place tomorrow — June 21st in Boulder, Colorado. You can still register to spectate for free. We’re hoping [Randy]’s drone is up to the task, and based on the video after the break, it should be able to complete this challenge.

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Reverse Engineering LCD Displays

June 20, 2014 by Eric Evenchick 9 Comments

Over at DorkbotPDX in Portland, a member showed up with a stack of large LCD displays from point of sale terminals. [Paul] took it upon himself to reverse engineer the displays so that they can be recycled in future projects.

The control circuit for this LCD resides on a rather large PCB with quite a variety of components. The board was reduced to three main components: an MSM6255 display controller, a 32k RAM chip which is used as the framebuffer, and a tri-state driver.

With all the unneeded components out of the way, a custom board based around an ATmega88 MCU was added. This board was soldered in to interface with the LCD controller’s bus. This allows data to be written from the 128k flash ROM on the custom board into the frame buffer. Once this is done, the display controller will display the data on the LCD.

Now that data could be written, [Paul] figured out the correct configuration for the display controller. That was the final piece in getting images to show up correctly on the display. If you happen to find some old Micros 2700 POS terminals, [Paul]’s detailed write-up will help you scavenge the displays.

Hacklet #4 — PCB Tools And Wristwatches

June 20, 2014 by Adam Fabio 2 Comments

The Hackaday Prize is heating up! When we set up the prize, we expected to see some incredible entries, and you guys haven’t let us down. Projects like SatNOGS, which aims to create a global network of satellite ground stations, or OpenMV, a low-cost Python powered vision module, are seriously blowing us away.

We’re starting to give away some prizes through community voting and there’s still plenty of time for you to enter. Check out The Hackaday Prize page for the full details.

Low Cost Printed Circuit Board Tools

We’ve seen mills, lathes, CNC machines and 3D printers, but if there is any device that gets a hardware hacker’s attention, it’s a pick and place machine. In the PCB industry these machines pick up thousands of parts every hour, perfectly placing them on printed circuit boards. The downside is they’re incredibly expensive. The cheapest Chinese machines without vision start in the $4000 USD price range.

[Neil] aims to break down those price barriers with a $300 Pick and Place Machine that doubles as a 3D printer. He’s using delta 3D printer hardware to do it, and he’s throwing in everything! OpenCV based vision, multiple tool heads, reel and tray pick up, [Neil] has covered all the major points. He can’t do it alone though, so he’s looking for help. Check it out, and give him a hand (or a skull)!

A low-cost pick and place machine will need printed circuit boards to work on. Not to worry, [shlonkin] has you covered with his PCB mill for under $10. Built from recycled printers, an Arduino, and host software written in processing, [shlonkin] has already posted impressive photos of boards his machine has milled. The main problem [shlonkin] has run into is longevity with plastic parts. In his most recent update, he’s looking for ideas. Can you help him?

Digital Watches

Anyone will tell you that digital watches are a pretty neat idea. With the era of smartwatches upon us, more than one hacker has delved into building their own timepiece. We’re happy to report that most of them even tell time.

[Walltech] has gone all out to create the ultimate watch. His OLED Smart Watch 6.0 is the culmination of years of work. The watch features a 1.5” OLED display, an SD card slot, and a vibrator motor. It has Bluetooth 4.0 to connect to the world, and an Atmel ATmega32u4 as its brain. A 500mAh battery will power the watch for 18-24 hours per charge.

[Walltech] plans to make it do everything from SMS and email notifications to music streaming. Don’t see a feature you want? Add it! Smart Watch 6.0 Is completely open source, so you can hop into the code and hack away!

On the other side of the spectrum is [askoog89’s] Tilt Touch Time, which utilizes those awesome bubble LED displays some of us remember from the 70’s. The retro look is only 3D printed skin deep though, as [askoog89] is using an ATtiny2313 processor. Atmel’s Qtouch is providing the capacitive touch sensing, while a tilt sensor helps Tilt Touch Time live up to its name. [Askoog89] has submitted his watch to The Hackaday Prize, so he’s trying to figure out a way to use the touch sensor to sync time with a PC. If that doesn’t work out, we bet those bubble LEDs would make great light sensors for some monitor-blink-sync action.

Fallout fans have seen plenty of PIP boys here on Hackaday, but have you seen [jara’s] PIP Watch? This Personal Information Panel is going big on size but low on power with a 3 inch e-ink display. [Jara] is using an STM32F101 ARM Cortex-M3 CPU, so he’s got plenty of processing power at his disposal. He’s connecting to the world through a Bluetooth serial link. All he needs is a Geiger counter, and he’s good to go!

That’s it for this week’s Hacklet, stay tuned for next week when we bring you more of what’s happening at Hackaday.io!

Pwn Your GoPro: Scripting, WiFi, And Bus Hacking

June 20, 2014 by Jeremy Cook 18 Comments

GoPro cameras come out of the box with a huge set of features. Most people will be satisfied, or possibly even overwhelmed by the available options, but if you’re able to do some of these hacks, you’ll be able to expand your camera’s capabilities even more. They can, however, void your warranty, so as with most hacking, do these at your own risk.

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Adding Spindle Direction And Coolant Control To Your CNC Machine

June 20, 2014 by Rich Bremer 11 Comments

CNC3020 spindle direction control and coolant system

[Peter] is back at it, again modding his CNC3020 router. This time he’s adding a coolant system and spindle direction control. If you have ever tried cutting plexiglass using a mill, router or even a band saw, then you know it is common for those plastic chips to melt together and form a crusty trail of goobers directly behind the cutting tool. Turning down the spindle speed helps a little but the intent of the coolant system is to eliminate the globular mess all together.

It appears the coolant flow is open loop, meaning the initial coolant reservoir is not replenished automatically. The coolant starts in a container and is moved via a pump through a silicone hose. At the end of the hose there is a nozzle mounted to the Z axis which points the coolant stream at the tool bit. The nozzle is plastic and made from a re-purposed and modified flux application container. [Peter] took advantage of the machine’s bed being made of slotted extruded aluminum. The bed catches the coolant which then travels down the channels to the front of the machine where it is collected in a custom made bin. The parts of this plexi bin were actually cut out using this machine! Gravity then drains the contents of this bin into another container residing at a lower altitude.

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