Hacklet 92 – Workbenches And Toolboxes

January 23, 2016 by Adam Fabio 3 Comments

Everyone needs a place to work. While some of us have well equipped labs with soldering stations, oscilloscopes, and a myriad of other tools, others perform their hacks on the kitchen table. Still, some hackers have to be on the go – taking their tools and work space along with them on the road. This week’s Hacklet is all about the best toolbox and workbench projects on Hackaday.io!

We start at the top – in this case, a bench top. [KickSucker] created Mondrian Inspired Work Table as a multi-use tabletop for all kinds of projects. Rather than slap down a piece of plywood, [KickSucker] took a more artistic route. Piet Mondrian was a dutch artist known for painting irregular grids of black and white lines. He’d fill a few of the rectangles up with primary colors, but leave most of them white. Between different off-cuts of wood, and colorful bits of skateboard deck [KickSucker] had the makings of an awesome work surface. The frame of the bench is an IKEA expedite shelf unit. The frame is made from MDF, with the offcuts laid on top of it. The fun part was arranging all the pieces to make lines and colors. The result is a great custom work table, and a heck of a lot less wood scraps lying around the shop. That’s a double win in our book!

Next up is [M.Hehr] with Portable Workbench & mini Lab. [M.Hehr] has wanted a portable electronic workstation for years. We’re betting he’s seen a few of them here on the blog. While cleaning up the lab before Christmas, [M.Hehr] found a couple of wooden IKEA boxes. Each box held some drawers. An idea formed in [M.Hehr’s] head. It was time to put the plan in motion! The boxes were attached and hinged. Custom brackets were cut on a Shapeoko 2 router. Everything – even the screws were recycled. [M.Hehr] created a perfect space for each tool, ensuring that things won’t end up in a tangled mess when the box is carried around. We really love the retractable power point and custom-made power supply!

Next we’ve got [Tim Trzepacz] with Musician’s Road Box with 9 space rack. [Tim’s] sister [Tina] was playing a lot of music on the road, and needed a way to organize her gear. There are plenty of commercial solutions for this, but [Tim] decided to roll the perfect solution. He designed a plywood box with a 9U rack. [Tina’s] mixer and backing sound sources were located on the top, while effects and other modules were located in the rack. [Tim] spent a good amount of time designing the box. He was able to get the cut list down to a single piece of plywood, with room to spare. This is perfect for a 4′ x 8′ router like the ShopBot. When it comes time to hit the road, the case seals up to a rugged package. Standard roadcase corners and twist-latches finish this awesome piece.

Finally we have [Géllo] with protoBox. [Géllo] is into induction heating, which requires a Zero Voltage Switching (ZVS) flyback driver. ProtoBox started life as a place for [Géllo] to store his ZVS. It has evolved to become a small portable electronics lab. [Géllo] powers the box with a set of lithium-ion batteries sourced from old laptops. This particular ZVS design is plenty powerful enough to heat metal red hot, or create some nice arcs. [Géllo] added an Arduino Mega, a Bluetooth radio, and a 2×16 character LCD. The system is controlled with relays. A bluetooth enabled smartphone can be used to enable or disable any feature. [Géllo’s] assembly techniques are a bit scary, especially considering the fact that this is a high power design. However, this is a great proof of concept!

If you want to see more workbench and toolbox projects, check out our new workbench and toolbox list! If I missed your project, don’t be shy! Just drop me a message on Hackaday.io. That’s it for this week’s Hacklet. As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Tie-Fighter Quadcopters Anyone Can Build

January 23, 2016 by Mike Szczys 25 Comments

These are things of beauty, and when in flight, the Tie Fighter Quadcopters look even better because the spinning blades become nearly transparent. Most of the Star Wars-themed quadcopter hacks we’ve seen are complicated builds that we know you’re not even going to try. But [Cuddle Burrito’s] creations are for every hacker in so many different ways.

First off, he’s starting with very small commodity quadcopters that are cheap (and legal) for anyone to own and fly. Both are variations of the Hubsan X4; the H107C and the H107L. The stock arms of these quadcopters extend from the center of the chassis, but that needs to change for TFFF (Tie Fighter Form Factor). The solution is of course 3D Printing. The designs have been published for both models and should be rather simple to print.

ABS is used as the print medium, which makes assembly easy using a slurry of acetone and ABS to weld the seams together. Motor wires need to be extended and routed through the printed arms, but otherwise you don’t need anything else. Even the original screws are reused in this design. Check out test flights in the video after the break As for the more custom builds we mentioned, there’s the Drone-enium Falcon.

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Amazing IMU-based Motion Capture Suit Turns You Into A Cartoon

January 23, 2016 by Elliot Williams 40 Comments

[Alvaro Ferrán Cifuentes] has built the coolest motion capture suit that we’ve seen outside of Hollywood. It’s based on tying a bunch of inertial measurement units (IMUs) to his body, sending the data to a computer, and doing some reasonably serious math. It’s nothing short of amazing, and entirely doable on a DIY budget. Check out the video below the break, and be amazed.

Cellphones all use IMUs to provide such useful functions as tap detection and screen rotation information. This means that they’ve become cheap. The ability to measure nine degrees of freedom on a tiny chip, for chicken scratch, pretty much made this development inevitable, as we suggested back in 2013 after seeing a one-armed proof-of-concept.

But [Alvaro] has gone above and beyond. Everything is open source and documented on his GitHun. An Arduino reads the sensor boards (over multiplexed I2C lines) that are strapped to his limbs, and send the data over Bluetooth to his computer. There, a Python script takes over and passes the data off to Blender which renders a 3D model to match, in real time.

All of this means that you could replicate this incredible project at home right now, on the cheap. We have no idea where this is heading, but it’s going to be cool.

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35 Million People Didn’t Notice When Zynq Took Over Their Radio

January 23, 2016 by James Hobson 39 Comments

What happens when part of a radio transmitting service listened to by over half the country needs to be replaced? That was a recent challenge for the BBC’s Research and Development team last year, and if you’re from the UK — you wouldn’t have noticed a single thing.

[Justin Mitchell] is a principle engineer in R&D at BBC, and just this past year had to transition the audio coding system installed in 1983 to new hardware due to failing circuit boards and obsolete components. The encoding is used to get audio from a central source to broadcasting towers all over the country. The team had to design and build a replacement module that would essentially replace an entire server rack of ancient hardware — and make it plug-and-play. Easy, right? Continue reading “35 Million People Didn’t Notice When Zynq Took Over Their Radio” →

Let’s Play…Wheel Of Solder!

January 22, 2016 by George Graves 43 Comments

Solder is solder right? Just spin the wheel and whatever comes up will work fine. Well, not so fast. If you’re new to electronics, or are looking at getting started, there is a bit to learn first. [Mr Carlson] has the info you need with this youtube video you can watch after the break.

He begins with a discussion of solder diameter. For most through hole work, something around 0.03 inch is pretty universal. When your ready to step up to SMD work, we find 0.02″ inch to be a much better match to the smaller pad sizes. [Mr Carlson] goes on to talk about the types of flux used inside the solder. Rosin(R), Rosin-Midly-Activated(RMA) and Rosin Activated(RA) in order of least to most aggressive.

He rounds out the video with information and a warning about using “organic” core solder. If you’re new to the world of solder, this video is a good jumping off point. TLDR; If you’re just starting out, a 0.03″ RMA solder would be a good place to start – but if you want to learn a bit more, the 20 minute video is worth the watch for those of you just getting your ~~feet~~ iron tip wet. It’ll serve you well at least until solderless metal glue becomes affordable.

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Finally, A Power Meter Without Nixies

January 22, 2016 by Dan Maloney 17 Comments

We’ve had quite a spate of home-brew energy meters on the tip line these days, and that probably reflects a deep inner desire that hackers seem to have to quantify their worlds. Functionally, these meters have all differed, but we’ve noticed a distinct stylistic trend toward the “Nixies and wood” look. Ironically, it is refreshing to see an energy meter with nothing but a spartan web interface for a change.

Clearly, [Tomasz Salwach] had raw data in mind as a design goal, and his Raspberry Pi-based meter delivers. After harvesting current sensing transformers from a bucket of defunct power meter PC boards, [Tomasz] calibrated them with a DIY oscilloscope and wired them and the voltage sensors up to an STM32 Nucleo development board. Data from the MCU goes to the Pi for processing and display as snazzy charts and GUI elements served internally. [Tomasz] was kind enough to include a link to his meter in his tip line post, but asked that we not share it publicly lest HaD readers love the Pi to death. But we can assure you that it works, and it’s kind of fun to peek in on the power usage of a house in Poland in real time.

It’s a nice project that does exactly what it set out to do. But if you missed the recent spate of Nixie-based displays, check out this front hallway meter or this one for a solar-power company CEO’s desk.

The Toy Maker

January 22, 2016 by Anool Mahidharia 8 Comments

A large part of the world still educates their kids using a system that’s completely antiquated. Personal choices and interests don’t matter, and learning by rote is the norm. Government schooling is woefully inadequate and the teachers are just not equipped, or trained, to be able to impart useful education. [Arvind Gupta], a science educator, is trying to change this by teaching kids how to build toys. His YouTube channel on Toys for Science and Math Education has almost 100,000 subscribers and over 44 million views. It’s awesome.

[Arvind] graduated from one of the finest engineering schools in India, the Indian Institute of Technology in Kanpur, and joined the TATA conglomerate at their heavy-vehicles plant helping build trucks. It didn’t take him long to realize that he wasn’t cut out to be building trucks. So he took a year off and enrolled in a village science program which was working towards changing the education system. At the weekly village bazaar, he came across interesting pieces of arts and crafts that the villagers were selling. A piece of rubber tubing, used as the core of the valve in bicycle tubes, caught his eye. He bought a length and a couple of matchboxes, and created what he calls “matchstick Meccano”.

This was in the 1970’s. Since then, he has been travelling all over India getting children to learn by building fun toys. The toys he designs are made from commonly available raw material and can be easily built with minimum resources. These ingenious DIY toys and activities help make maths and science education fun and interesting for children at all levels of schooling. All of his work is shared in the spirit of open source and available via his website and YouTube channels. A large body of his work has been translated in to almost 20 languages and you are welcome to help add to that list by dubbing the videos.

Check out the INK Conference video below where he shares his passion for education and shows simple yet entertaining and well-designed toys built from trash and recycled materials.

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