Wings, Wheels, And Walkers That Move Humanity Forward

Rise to the challenge of building Wings, Wheels, and Walkers. Today, we begin the search for things that move and make the world a little bit better place. This is the first day of a new round in the 2017 Hackaday Prize and your renewed opportunity to show us what you’ve got.

We just closed off the IuT ! IoT round, a more inward focused challenge which called for builds that added meaningful connectivity to devices in our lives. With the Wings, Wheels, and Walkers challenge we turn our gaze outward to see what you can do build that really moves.

There is so much that falls into this category; personal transport, robotic assist, automated delivery, airborne agriculture — anything that moves or supports movement. Many of the finalists and winners from the past few years fall into this category. In 2015 the Light Utility Electric Vehicle won 3rd place, and of course the grand prize winner that year was a wheelchair-based system. In 2016 we saw a shoreline debris clearing robot and a modular robot system took the top spot. Now we want to see even more creations that move humanity forward.

The Hackaday Prize is a global engineering initiative that seeks out ideas and creations that have the power to do social good. Show off your creation and you’ve already accomplished that and inspired others to do the same. Many of the entries will be recognized beyond that. This year’s cash prizes total more than $250,000. Just for this challenge (which ends on July 24th) we’ll award 20 entries $1000 each. At the end of all six rounds, 6 of the 120 finalists will be selected to receive $50k, $30k, $20k, $15k, $10k, and $5k. Enter now!

Check out all of the entries so far, and keep your on Hackaday to find out the twenty finalists from the IuT ! IoT round, an announcement due in about a week.

How Smart Is The Grid?

Marketing and advertising groups often have a tendency to capitalize on technological trends faster than engineers and users can settle into the technology itself. Perhaps it’s no surprise that it is difficult to hold back the motivation to get a product to market and profit. Right now the most glaring example is the practice of carelessly putting WiFi in appliances and toys and putting them on the Internet of Things, but there is a similar type of fiasco playing out in the electric power industry as well. Known as the “smart grid”, an effort is underway to modernize the electric power grid in much the same way that the Internet of Things seeks to modernize household appliances, but to much greater and immediate benefit.

A Cutler-Hammer industrial breaker ominously predicts the coming confusion in the smart grid arena.
Photo by Bryan Cockfield

To that end, if there’s anything in need of modernization it’s the electric grid. Often still extensively using technology that was pioneered in the 1800s like synchronous generators and transformers (not to mention metering and billing techniques that were perfected before the invention of the transistor), there is a lot of opportunity to add oversight and connectivity to almost every part of the grid from the power plant to the customer. Additionally, most modern grids are aging rapidly at the same time that we are asking them to carry more and more electricity. Modernization can also help the aging infrastructure become more efficient at delivering energy.

While the term “smart grid” is as nebulous and as ill-defined as “Internet of Things” (even the US Government’s definition is muddied and vague), the smart grid actually has a unifying purpose behind it and, so far, has been an extremely useful way to bring needed improvements to the power grid despite the lack of a cohesive definition. While there’s no single thing that suddenly transforms a grid into a smart grid, there are a lot of things going on at once that each improve the grid’s performance and status reporting ability.

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Design A Coil For A Specific Inductance

YouTuber [RimstarOrg], AKA Hackaday’s own [Steven Dufresne], shows how to make a DIY inductor for a specific inductance. This is obviously a great skill to learn as sometimes your design may call for a very accurate inductance that may be otherwise hard to find.

Making your own inductor may seem daunting. You will have to answer a few questions such as: “what type of core will I use?”, “how many turns does my coil need?”, or “how do I calculate these parameters to create the specific inductance I desire?”. [RimstarOrg] goes through all of this, and even has a handy inductance calculator on his website to make it easier for you. He also provides all the formulae needed to calculate the inductance in the video below.

Using a DIY AM Radio receiver, he demonstrates in a visual way how to tune an AM Radio with a wiper on his home-built coil. Changing the inductance with a wiper changes the frequency of the radio: this is a variable inductor,

This video is great for understanding the foundations of inductors. While you may just go to a supplier and buy yours, it’s always great to know how to build your own when you can’t find a supplier, or just can’t wait.

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Big Slew Bearings Can Be 3D Printed

Consider the humble ball bearing. Ubiquitous, useful, and presently annoying teachers the world over in the form of fidget spinners. One thing ball bearings aren’t is easily 3D printed. It’s hard to print a good sphere, but that doesn’t mean you can’t print your own slew bearings for fun and profit.

As [Christoph Laimer] explains, slew bearings consist of a series of cylindrical rollers alternately arranged at 90° angles around an inner and outer race, and are therefore more approachable to 3D printing. Slew bearings often find application in large, slowly rotating applications like crane platforms or the bearings between a wind turbine nacelle and tower. In the video below, [Christoph] walks us through his parametric design in Fusion 360; for those of us not well-versed in the app, it looks a little like magic. Thankfully he has provided both the CAD files and a selection of STLs for different size bearings.

[Christoph] is no stranger to complex 3D-printable designs, like his recent brushless DC motor or an older clock build. The clock is cool, but the bearings and motors really get us — we’ll need such designs to get to self-replicating machines.

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Multifunction Raspberry Pi Chiptune Player

General Instrument’s AY-3-8910 is a chip associated with video game music and is popular with arcade games and pinball machines. The chip tunes produced by this IC are iconic and are reminiscent of a great era for electronics. [Deater] has done an amazing job at creating a harmony between the old and new with his Raspberry Pi AY-3-8910 project.

[Deater] already showed us an earlier version of the project on a breadboard however after having made some PCBs and an enclosure the result is even more impressive. The system consists of not one but two AY-3-8910 for stereo sound that feed a MAX98306 breakout for amplification. A Raspberry Pi 2 sends six channels worth of data via 74HC595 shift registers driven by SPI. There is a surplus of displays ranging from a matrix to bar graph and even 14-segment displays. The entire PCB is recognized as a hat courtesy an EEPROM which sits alongside a DS1307 RTC breakout board. The enclosure is simple but very effective at showing the internals as well as the PCB art.

The software that [Deater] provides, extends the functionality of the project beyond the chiptunes player. There is a program to use the devices as an alarm clock, CPU meter, electronic organ and even a playable version of Tetris as seen in the demo video below. The blog post is very informative and shows progress in a chronological fashion with pictures of the design at various stages of development. [Deater] provides a full set of instructions as well as the schematic along with code posted on GitHub.

If you have a soft spot for the Arduino you may want to check out the 8-bit version of a chip tune player and if you are craving some old hardware peripheral information, do check out the computer curiosities from the Iron Curtain periodContinue reading “Multifunction Raspberry Pi Chiptune Player”

Universal Robots Vision-Based LEGO Stacker

[Thomas Kølbæk Jespersen] and his classmates at Aalborg University’s Robot Vision course used MATLAB code and URscript to program a Universal Robots UR5 to stack up Duplo bricks. The Duplo bricks are stacked into low-fi Simpsons characters — yellow for Homer’s head, white for his shirt, and blue for his pants, for example.

The bricks are scattered randomly on a nearby table, while a camera mounted above the table scans the bricks and assists in determining the location, color, and orientation of the elements. This involves blob analysis which helps the computer decide what pixel is part of a brick and what isn’t. After running a recursive grassfire algorithm with 4-connectivity, the computer gives each pixel a number and assigns it to a blob.

To determine the orientation (the bricks are all assumed to be stud-side up and not overlapping) the blob is divided into quadrants and within each quadrant, the distance between the center of the blob and its farthest pixel is measured. This technique is not likely to work as well with a brick that isn’t square. Each brick’s location in pixels is translated into Cartesian coordinates, making it a cinch for the robot to pick it up. See [Thomas]’s GitHub for MATLAB and URscript code.

Looking for more UR5 projects? Check out the Sewbo garment-making robot we published last year.

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Hackaday Links: June 11, 2017

PCB art is getting better and better every year. This year, though, is knocking it out of the park. In March, [Andrew Sowa] turned me into money. More recently, [Trammell Hudson] has explored the layers of OSH Park soldermask and silk to create a masterpiece. Now, we’re moving up to full-blown art. [Blake Ramsdell] worked with OSH Park to create a full panel of art in gold, fiberglass, soldermask, and silkscreen. It’s 22×16 inches, and it’s fantastic.

There’s an independent Hackaday meetup going down in Hong Kong this week. The subject of the meetup will be vacuum systems for electron beam melting, mass spectrometry, and building Nixie tubes.

Why does my circuit still work when I remove some caps? This question was posed to the EEVBlog forums, with a picture attached of  the worst mess of wires I’ve ever seen. This is — supposedly — not a joke, and a complete, functional CPU built out of 74HC series logic on thirty or so solderless breadboards. A weird bonus of access to the tip line at Hackaday means everyone here becomes experts in the field of absurdly constructed electronics. Want to see the worst PCB ever? We’ve seen it. This is, without question, the most rats nest electronic project anyone has ever built.

[Adam West] died this weekend at the age of 88. [West] is perhaps best known for his performance in Lookwell as a crime-solving, washed-up TV action hero. He is survived by his wife, Marcelle, and six children.

There’s a new documentary on [Nolan Bushnell] and the early days of Atari. Documentarian [Bruno Grampa] will be showing his latest, Easy to Learn, Hard to Master at the Computer History Museum in Mountain View on June 23rd. It’s narrated by [Bil Herd], so we’re a bit prejudiced, but check out the trailer.