Hackaday Prize Entry: An Electric Longboard

The Hackaday Prize is in full swing, and that means we’re starting to see all the builds a few select people have been saving up for the past few months. [yowhwui] has been working on a 3D printed electric longboard for a while now, and this build is really solid. He already has over 150km on the odometer, and the 3D printed parts are still holding up.

The power for this motor comes from a 6374 brushless motor running at 192 kV. This, plus two 4S 30C 5000mAh LiPo batteries propel this longboard to speeds up to 42 km/h (2.18 Saxon leagues per quarter hour), all while weighing about 8kg.

Since [yowhwui] is using the motor for power and braking (electric motors are neat), this longboard needs to be designed with belt skipping in mind. To that end, he’s designed a drive system with an idler, and nearly every single part is 3D printed. The first revision of the hardware was printed in PETG. While PETG was more than strong enough, it was also too brittle. This led to a few cracks. After printing the parts out again in ABS, [yowhwui] put a few more kilometers on this longboard, and there are no immediate signs of wear.

$8 3D Printed Photo Turntable Uses Upcycled Parts

Whether you’re selling a product or just showing off your latest project, a photo turntable makes video shots a lot easier.  360° turntables allow the viewer to see every side of the object being photographed, while the camera stays locked down. Motorized turntables are available as commercial products costing anywhere from $30 to $150 or so. Rather than shell out cash, [NotionSunday] decided to create his own turntable using a few parts he had on hand and 3D printing everything else.

The motor for the turntable came from the eject mechanism of an old DVD-ROM drive. An Arduino Pro Mini controls the motor’s speed using an MX1508 H-bridge chip. Power comes from an 18650 Li-Ion battery. The whole assembly spins on the head assembly from a VCR.

Before you jump in on the comments, yes, VCR heads have motors. However, they’re typically brushless motors rated for 1,800 RPM. Running a motor like that at low-speed would mean rewinding the coils. In this case, using a DC motor and gear drive was the easier option.

[NotionSunday] 3D printed the turntable base and mount. The mount uses a magnet arrangement that makes it easy to switch between freewheeling or belt driven operation. The turntable itself is posterboard, with 3D printed edges.

Click through the break to see the whole video.

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Everyone Loves Faster ESP8266 TFT Libs

Reader [Jasper] writes in with glowing praise for the TFT_eSPI library for the ESP8266 and the various cheap 480×320 TFT displays (ILI9341, ILI9163, ST7735, S6D02A1, etc.) that support SPI mode. It’s a drop-in replacement for the Adafruit GFX and driver libraries, so you don’t need to rework your code to take advantage of it. If you’re looking to drive an LCD screen with an ESP8266 and Arduino, check this out for sure.

As a testbed, [Jasper] ported his Tick Tock Timer project over to the new library. He got a sevenfold increase in draw speed, going from 500 ms to 76 ms. That’s the difference between a refresh that’s visibly slow, and one that looks like it happens instantly. Sweet.

Improving software infrastructure isn’t one of the sexiest or most visible hacks, but it can touch the lives of many hackers. How many projects have we featured with an ESP8266 and a screen? Thanks, [Bodmer] for the good work, and [Jasper] for bringing it to our attention.

PUFFER: A Smartphone-Sized Planetary Explorer

Is there room on Mars and Europa for cute robots? [NASA] — collaborating with [UC Berkley] and [Distant Focus Corporation] — have the answer: PUFFER, a robot inspired by origami.

PUFFER — which stands for Pop-Up Flat-Folding Explorer Robot — is able to sense objects and adjust its profile accordingly by ‘folding’ itself into a smaller size to fit itself into nooks and crannies. It was designed so multiple PUFFERs could reside inside a larger craft and then be deployed to scout otherwise inaccessible terrain. Caves, lava tubes and shaded rock overhangs that could shelter organic material are prime candidates for exploration. The groups of PUFFERs will send the collected info back to the mother ship to be relayed to mother Earth.

We’ve embedded the video of the bot folding it’s wheels down to pass a low-bridge. You can get a view of the wider scope of functionality for the collection of demos on the project page.

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Getting A Measure On Particulates In Stuttgart

There’s a big to-do going on right now in Germany over particulate-matter air pollution. Stuttgart, Germany’s “motor city” and one of Dante’s seven circles of Hell during rush hour, had the nation’s first-ever air pollution alert last year. Cities are considering banning older diesel cars outright. So far, Stuttgart’s no-driving days have been voluntary, and the change of the seasons has helped a lot as well. But that doesn’t mean there’s not a problem.

But how big is the issue? And where is it localized? Or is particulate pollution localized at all? These questions would benefit from a distributed network of particulate sensors, and the OK Lab in Stuttgart has put together a simple project(translated here) to get a lot of networked sensors out into the wild, on the cheap.

The basic build is an ESP8266 with an SDS011 particulate sensor attached, with a temperature and humidity sensor if you’re feeling fancy. The suggested housing is very clever: two 90° PVC pipe segments to keep the rain out but let the dust in through a small pipe. The firmware that they supply takes care of getting the device online through your home WiFi. Once you have it running, shoot them an e-mail and you’re online. If you want help, swing by the shackspace.

We love these sort of aggregated, citizen-science monitoring projects — especially when they’re designed so that the buy-in is low, both in terms of money spent and difficulty of getting your sensor online. This effort reminds us of Blitzortung, this radiation-monitoring network, or of the 2014 Hackaday-Prize-Winning SATNOGS. While we understand the need for expensive and calibrated equipment, it’s also interesting to see how far one can get with many many more cheap devices.

Easy Free Piston Stirling Engine

Stirling engines are really cool machines, invented by Reverend Dr. Robert Stirling in 1816 to rival the steam engine, they are one of the most efficient engines ever conceived.  Building one is a very rewarding experience, but it has a certain level of difficulty. However, [Attila Blade]’s version of a free-piston type Stirling engine is simple enough to be built in a matter of minutes.

To build the engine you only need a test tube, steel wool, a latex glove, an O ring and some wire. The construction is straightforward as you can see in the video. The whole engine rocks on the wire frame which also makes it different to most other Stirling engines that you can watch on the net. The free piston is just one type of several possible configurations for a Stirling. The most common one, is the beta type, usually made with soda cans, but it is much more difficult to build than [Attila Blade]’s engine.

This is definitely a fun project that you may want to try, and is also a great way to learn  thermodynamics concepts. Even if you don’t build this particular version, there are many other possibilities using mainly household items, or you can also check the very interesting history behind the Stirling engine.

 

Build Your Own High Power Air Cannon Out Of PVC

[NightHawkInLight] a.k.a. [Ben] recently built an awesome high power air cannon out of PVC pipe. PVC air cannons are great, and everyone should build one of these at some point in their life, but what really makes this build exceptional is the valve. [Ben] created a piston valve for this cannon that can be built with parts sourced from your local home supply store. Anyone can build this thing, and everyone should.

Instead of using a ball valve or other such contrivance to dump air directly from a reservoir into the chamber of this PVC air cannon, [Ben] is using a much more clever design. This is a barrel sealing PVC air cannon, with a moving piston sealed against a rubber hose clamp in the barrel. Adding air through the fill valve moves the piston forward, allowing air to leak into the reservoir. The air supply is then disconnected, and the trigger released causing the piston to move backward. This releases all the air in the reservoir into the barrel instantaneously, resulting in faster ping pong balls and potatoes.

The original trigger for this high power PVC air cannon used a simple ball valve for the trigger. [Ben] didn’t like this solution – it was hard to open and somewhat unergonomic. The ball valve trigger has since been replaced with a valve from a sprinkler system, giving this high power PVC air cannon a fancy brass trigger. It looks awesome, and can kill a watermelon from twenty yards. What more could you want in a high power PVC air cannon?

You can check out the videos for this build – including a guide for the clever piston valve – below.

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